S47.10-2000-09
1 Fuel tank
2 Retaining clip
3 Self-locking bolt
4 Washer
5 Nut
6 Shield
7 Bolt
8 Filler neck hose
9 Securing clamp
10 Gasket
11 Vent pipe
12 Fuel return line
13 Fuel feed line
14 Auxiliary heater fuel line
15 Cable tie
16 Plastic holder
X4 Fuel level indicator connector
| Remove/install | ||
1 | Disconnecting the battery | Installation: Code radio, set the clock. | |
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
2 | Drain fuel tank (1) | ||
3 | Take out vent tube (11) on shield (6) | ||
4 | Remove protective shield (6) | | |
5.1 | Cut off cable tie (15) at vent pipe (11) | Only for vehicles from VIN 407'851. | |
Replace cable tie (15). | |||
5.2 | Unlock and unplug connector on vent tube (11) | Only for vehicles up to VIN 407'850. | |
Collect escaping fuel. | |||
6 | Unlock and unplug connector for fuel feed line (13) and fuel return line (12) | Collect escaping fuel. The colors of the fuel lines are -fuel feed line: white -fuel return line: black. | |
7 | Detach auxiliary heater fuel feed line (14) | Only with code (H12) Warm water auxiliary heater | |
8 | Unhook vent tube (11) from plastic holder (16) on underfloor | ||
9 | Loosen mounting clamp (9) on filler neck hose (8) and detach filler neck hose (8) on fuel tank (1) | Installation: Check condition of seal (10); replace if necessary. An excessively high tightening torque for the mounting clamp (9) leads to clamping of the non-return throttle valve in the fuel tank fitting (1). | |
Collect escaping fuel. | |||
10 | Remove mounting frame bow (2) and lower fuel tank (1) slowly until connector on the fuel level indicator/fuel pump (X4) is accessible | Secure fuel tank (1) using a suitable jack stand against falling down. Install new self-locking bolts (3). | |
Observe installation position of shims (4). | |||
| |||
11 | Disconnect fuel level indicator/fuel pump (X4) connector and unhook electrical line from the brackets on the fuel tank (1) | ||
12 | Cut off clamp from vent tube (11) on fuel tank (1) and detach vent tube (11) | Only for vehicles from VIN 407'851. | |
Collect escaping fuel. Fit a new hose clamp. | |||
13 | Remove fuel tank (1) | ||
14 | Install in the reverse order | ||
| Checking | ||
15 | Check fuel system (1) for leaktightness | in the area of the fuel tank |
Fuel tank
Number | Designation | Model | |
BA47.10-N-1001-01A | Clamp attaching fuel tank to longitudinal member | Nm | 28 |
Fuel pipes/hoses
Referenced documents
- ar4710s4001a Emptying and filling the fuel tank
- ar5410s0005a Remove/install battery
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.