Shown on MODEL 218.355 |
3 | Nuts |
B4/7 | Fuel pressure sensor |
X25/4 | Fuel tank electrical connection |
X36/3 | Fuel pump subharness electrical connection |
P47.10-2400-06
P47.10-2497-09
Shown on MODEL 218.355 |
1a | Filler pipe | 1u | Washer | 5 | Drain hose | ||
1b | Vent line | 1w | Long wedge | 6 | Boot | ||
1c | Filler neck | 4 | Activated charcoal canister | 9 | Boot | ||
1s | Screw/bolt | 4a | Hose | X36/4 | Filler neck/ground bolted connection |
P47.10-2402-09
1 | Fuel tank | 1b | Vent line | 7 | Fuel line | ||
1a | Filler pipe | 1m | Nut | 8 | Heat shield |
Danger ! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Danger ! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Information on preventing damage to electronic components due to electrostatic discharge | ||
| Remove/install | ||
1 | Drain fuel tank (1) | ||
2 | Remove seat cushion in the rear | Model 212 with engine 156, 157, 271, 272, 273, 276, 278, 642, 651 | |
Model 212 with engine 156, 157, 271, 272, 273, 276, 278, 642, 651 | |||
Model 212.0 with engine 156, 157, 271, 272, 273, 276, 278, 642, 651 | |||
Model 218.3 with engine 157, 276, 278, 642, 651 | |||
3 | Remove cover for service openings | ||
Screw/bolt, cover to vehicle floor | |||
4 | Unlock fuel pump subharness electrical connection (X36/3) and fuel tank electrical connection (X25/4), disconnect and set subharness aside | ||
5 | Release and disconnect electrical connection (7) on fuel pressure sensor (B4) and set aside subharness | Model 212 with engine 156, 157, 271, 272, 273, 276, 278 | |
6 | Remove rear axle | ||
Place vehicle lift support arm in such a way on the vehicle that the fuel tank (1) can be lowered vertically downwards. | |||
7 | Remove RH and LH underfloor paneling | ||
8 | Remove fender liner in the right rear fender | ||
9 | Remove filler neck/ground screw connection (X36/4) at filler pipe (1a) | Screw/bolt, filler neck to body | |
10 | Detach hose (4a) on activated charcoal canister (4) | Model 212 with engine 156, 157, 271, 272, 273, 276, 278 | |
11 | Detach drain hose (5) from filler neck depression | ||
12 | Pull boot (6) out of rear fender | ||
13 | Unlock and detach fuel line (7) on separating point on frame floor assembly | ||
Collect any escaping fuel with an absorbent rag. | |||
Model 212 with engine 642, 651 | |||
14 | Remove screw/bolts (1s) | Installation: Insert washer (1u) between filler pipe (1a) and body. | |
Installation: Align filler pipe (1a) before tightening the bolts (1s) in such a way that the boot (9) surrounds and seals the filler neck (1c) over its whole circumference. | |||
15 | Loosen trim ring with long wedge (1w) from filler neck (1c) | Long wedge | |
16 | Unscrew nuts (3) | Nut/bolt, fuel tank to vehicle floor | |
17 | Remove heat shield (8) | When replacing the fuel tank (1). | |
18 | Support fuel tank (1) using major assembly mount and support plate | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
19 | Unscrew nuts (1m) | Nut/bolt, fuel tank to vehicle floor | |
20 | Lower fuel tank (1) | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
| |||
The filler pipe (1a) and vent line (1b) cannot be replaced separately. | |||
21 | Install in the reverse order | ||
| Check | ||
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
22 | Check fuel system for leaks with engine running |
115 589 03 59 00
Long wedge
Referenced documents
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ar3510p0010ew Remove/install complete rear axle
- ar4710p4001ew Empty/fill fuel tank
- ar4710p410002ew Open, close latch
- ar4720p551001ew Disconnect fuel line, stick together
- ar6130p1001el Remove/install underbody paneling
- ar9112p1020cw Remove/install rear seat cushion
- ar9112p1020el Remove/install rear seat cushion
- ar9112p1020elx Remove/install rear seat cushion
- ar9112p1020ew Remove/install rear seat cushion
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
- ws0100p0092b 000 588 11 62 00 Major assembly mount
- ws2600p3309b 000 588 10 62 00 Support plate