ar4210w5000d

Check brake forces of service brake

Type ar · topic 42.10 · version 0200 · 2013-02-25

Applies to: MODEL 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — Series 950 (models 0**, 1**, 2**, 3**) · Series 952 (models 0**, 1**, 2**, 3**) · Series 953 (models 1**, 3**) · Series 954 (models 0**, 1**, 2**)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.5 Brake system, complete — Series 950 (models 0**, 1**, 2**, 3**) · Series 952 (models 0**, 1**, 2**, 3**) · Series 953 (models 1**, 3**) · Series 954 (models 0**, 1**, 2**)

AR42.10-W-5000D

Check brake forces of service brake

18.02.2013

MODEL

950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

Modification notes

11.10.2012

Mindest. Bremskräfte 1. Achse bei Prüfdruck

BE42.10-N-1001-17H

11.10.2012

Mindest. Bremskräfte 2. Achse bei Prüfdruck

BE42.10-N-1002-17H

11.10.2012

Mindest. Bremskräfte 3. Achse bei Prüfdruck

BE42.10-N-1003-17H

11.10.2012

Mindest. Bremskräfte 4. Achse bei Prüfdruck

BE42.10-N-1004-17H

23.01.2013

Note on reference values for checking brake forces of service brake, added

AH42.10-W-0011-01A

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger !

Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand

Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand.

AS42.00-Z-0001-01A

Notes on reference values for checking brake forces of service brake

AH42.10-W-0011-01A

Check

1

Connect test pressure gauge to the brake cylinder of the available axles

Test kit

*360589002100

2

Start engine and completely inflate air brake system with idle speed

3

Switch roller brake test stand on

4

Drive the vehicle on the roller brake test stand

Run engine.

5

Using the brake pedal, apply the specified test pressures to the brake cylinder in stages and compare the brake forces achieved for each axle with the reference values.

Minimum brake force on 1st axle at test pressure

*BE42.10-N-1001-17H

Minimum brake force on 2nd axle at test pressure

*BE42.10-N-1002-17H

Minimum brake force on 3rd axle at test pressure

*BE42.10-N-1003-17H

Minimum brake force on 4th axle at test pressure

*BE42.10-N-1004-17H

If the reference values are not achieved:

If necessary, determine causes and repair brake system.

6

Drive the vehicle off the roller brake test stand.

7

Apply parking brake

8

Turn off engine

9

Switch roller brake test stand off

10

Detach all test pressure gauges

Reference values for brake force

Number

Designation

MODEL 950.00/03/04/05, 952.00, 954.00/03/04/05/06

MODEL 950.01, 952.01, 954.01

BE42.10-N-1001-17H

Minimum brake force on 1st axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

3,8

4,1

1.5 bar

kN

6,8

7,4

2.0 bar

kN

9,9

10,6

2.5 bar

kN

12,8

13,8

3.0 bar

kN

15,7

17,0

3.5 bar

kN

18,6

20,1

4.0 bar

kN

21,5

23,2

4.5 bar

kN

24,3

26,2

5.0 bar

kN

27,1

29,2

5.5 bar

kN

29,9

32,3

6.0 bar

kN

32,7

35,3

6.5 bar

kN

35,5

38,3

7.0 bar

kN

38,3

41,3

7.5 bar

kN

41,2

44,4

8.0 bar

kN

44,0

47,4

8.5 bar

kN

46,9

50,5

Reference values for brake force

Number

Designation

MODEL 950.08, 952.07/08, 954.08

MODEL 950.11

BE42.10-N-1001-17H

Minimum brake force on 1st axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

4,0

3,8

1.5 bar

kN

7,3

7,0

2.0 bar

kN

10,5

10,1

2.5 bar

kN

13,6

13,1

3.0 bar

kN

16,7

16,1

3.5 bar

kN

19,7

19,0

4.0 bar

kN

22,8

21,9

4.5 bar

kN

25,8

24,8

5.0 bar

kN

28,8

27,7

5.5 bar

kN

31,7

30,5

6.0 bar

kN

34,7

33,4

6.5 bar

kN

37,7

36,2

7.0 bar

kN

40,6

39,1

7.5 bar

kN

43,6

42,0

8.0 bar

kN

46,7

44,9

8.5 bar

kN

49,7

47,8

Reference values for brake force

Number

Designation

MODEL 950.20

MODEL 950.21

BE42.10-N-1001-17H

Minimum brake force on 1st axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

4,0

3,9

1.5 bar

kN

7,2

7,1

2.0 bar

kN

10,4

10,3

2.5 bar

kN

13,6

13,4

3.0 bar

kN

16,7

16,4

3.5 bar

kN

19,7

19,5

4.0 bar

kN

22,7

22,4

4.5 bar

kN

25,7

25,4

5.0 bar

kN

28,7

28,3

5.5 bar

kN

31,7

31,3

6.0 bar

kN

34,6

34,2

6.5 bar

kN

37,6

37,1

7.0 bar

kN

40,6

40,0

7.5 bar

kN

43,5

43,0

8.0 bar

kN

46,6

46,0

8.5 bar

kN

49,6

49,0

Reference values for brake force

Number

Designation

MODEL 950.14/16/18/24, 952.14/16/18/24, 953.14/16, 954.14/16/18/24

MODEL 950.22, 954.22/23

BE42.10-N-1001-17H

Minimum brake force on 1st axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

4,1

3,9

1.5 bar

kN

7,4

7,0

2.0 bar

kN

10,7

10,1

2.5 bar

kN

13,9

13,2

3.0 bar

kN

17,1

16,2

3.5 bar

kN

20,2

19,1

4.0 bar

kN

23,3

22,1

4.5 bar

kN

26,4

25,0

5.0 bar

kN

29,4

27,8

5.5 bar

kN

32,5

30,7

6.0 bar

kN

35,5

33,6

6.5 bar

kN

38,5

36,5

7.0 bar

kN

41,6

39,4

7.5 bar

kN

44,6

42,3

8.0 bar

kN

47,7

45,2

8.5 bar

kN

50,9

48,1

Reference values for brake force

Number

Designation

MODEL 950.30, 952.30/31/32/33, 953.30/31

BE42.10-N-1001-17H

Minimum brake force on 1st axle at test pressure

0.4 bar

kN

0,0

1.0 bar

kN

3,5

1.5 bar

kN

6,3

2.0 bar

kN

9,1

2.5 bar

kN

11,8

3.0 bar

kN

14,5

3.5 bar

kN

17,2

4.0 bar

kN

19,9

4.5 bar

kN

22,5

5.0 bar

kN

25,1

5.5 bar

kN

27,7

6.0 bar

kN

30,2

6.5 bar

kN

32,8

7.0 bar

kN

35,4

7.5 bar

kN

38,0

8.0 bar

kN

40,7

8.5 bar

kN

43,3

Reference values for brake force

Number

Designation

MODEL 950.00/03/04/05, 952.00, 954.00/03/04/05/06

MODEL 950.01, 952.01, 954.01

BE42.10-N-1003-17H

Minimum brake force on 3rd axle at test pressure

0.4 bar

kN

–

–

1.0 bar

kN

–

–

1.5 bar

kN

–

–

2.0 bar

kN

–

–

2.5 bar

kN

–

–

3.0 bar

kN

–

–

3.5 bar

kN

–

–

4.0 bar

kN

–

–

4.5 bar

kN

–

–

5.0 bar

kN

–

–

5.5 bar

kN

–

–

6.0 bar

kN

–

–

6.5 bar

kN

–

–

7.0 bar

kN

–

–

7.5 bar

kN

–

–

8.0 bar

kN

–

–

8.5 bar

kN

–

–

Reference values for brake force

Number

Designation

MODEL 950.08, 952.07/08, 954.08

MODEL 950.11

BE42.10-N-1003-17H

Minimum brake force on 3rd axle at test pressure

0.4 bar

kN

–

0,0

1.0 bar

kN

–

1,8

1.5 bar

kN

–

3,3

2.0 bar

kN

–

4,8

2.5 bar

kN

–

6,3

3.0 bar

kN

–

7,7

3.5 bar

kN

–

9,1

4.0 bar

kN

–

10,5

4.5 bar

kN

–

11,9

5.0 bar

kN

–

13,3

5.5 bar

kN

–

14,6

6.0 bar

kN

–

16,0

6.5 bar

kN

–

17,4

7.0 bar

kN

–

18,7

7.5 bar

kN

–

20,1

8.0 bar

kN

–

21,5

8.5 bar

kN

–

22,9

Reference values for brake force

Number

Designation

MODEL 950.20

MODEL 950.21

BE42.10-N-1003-17H

Minimum brake force on 3rd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

1,9

1,9

1.5 bar

kN

3,5

3,5

2.0 bar

kN

5,0

5,0

2.5 bar

kN

6,5

6,5

3.0 bar

kN

8,0

7,9

3.5 bar

kN

9,5

9,4

4.0 bar

kN

10,9

10,8

4.5 bar

kN

12,4

12,3

5.0 bar

kN

13,8

13,7

5.5 bar

kN

15,2

15,1

6.0 bar

kN

16,7

16,5

6.5 bar

kN

18,1

17,9

7.0 bar

kN

19,5

19,3

7.5 bar

kN

20,9

20,8

8.0 bar

kN

22,4

22,2

8.5 bar

kN

23,9

23,7

Reference values for brake force

Number

Designation

MODEL 950.14/16/18/24, 952.14/16/18/24, 953.14/16, 954.14/16/18/24

MODEL 950.22, 954.22/23

BE42.10-N-1003-17H

Minimum brake force on 3rd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

2,6

2,7

1.5 bar

kN

4,7

4,9

2.0 bar

kN

6,7

7,0

2.5 bar

kN

8,8

9,1

3.0 bar

kN

10,8

11,2

3.5 bar

kN

12,7

13,3

4.0 bar

kN

14,7

15,3

4.5 bar

kN

16,6

17,3

5.0 bar

kN

18,5

19,3

5.5 bar

kN

20,4

21,3

6.0 bar

kN

22,4

23,3

6.5 bar

kN

24,3

25,3

7.0 bar

kN

26,2

27,3

7.5 bar

kN

28,1

29,3

8.0 bar

kN

30,1

31,3

8.5 bar

kN

32,0

33,4

Reference values for brake force

Number

Designation

MODEL 950.30, 952.30/31/32/33, 953.30/31

BE42.10-N-1003-17H

Minimum brake force on 3rd axle at test pressure

0.4 bar

kN

0,0

1.0 bar

kN

2,2

1.5 bar

kN

4,0

2.0 bar

kN

5,7

2.5 bar

kN

7,5

3.0 bar

kN

9,2

3.5 bar

kN

10,9

4.0 bar

kN

12,5

4.5 bar

kN

14,2

5.0 bar

kN

15,8

5.5 bar

kN

17,4

6.0 bar

kN

19,1

6.5 bar

kN

20,7

7.0 bar

kN

22,3

7.5 bar

kN

24,0

8.0 bar

kN

25,6

8.5 bar

kN

27,3

Reference values for brake force

Number

Designation

MODEL 950.00/03/04/05, 952.00, 954.00/03/04/05/06

MODEL 950.01, 952.01, 954.01

BE42.10-N-1004-17H

Minimum brake force on 4th axle at test pressure

0.4 bar

kN

–

–

1.0 bar

kN

–

–

1.5 bar

kN

–

–

2.0 bar

kN

–

–

2.5 bar

kN

–

–

3.0 bar

kN

–

–

3.5 bar

kN

–

–

4.0 bar

kN

–

–

4.5 bar

kN

–

–

5.0 bar

kN

–

–

5.5 bar

kN

–

–

6.0 bar

kN

–

–

6.5 bar

kN

–

–

7.0 bar

kN

–

–

7.5 bar

kN

–

–

8.0 bar

kN

–

–

8.5 bar

kN

–

–

Reference values for brake force

Number

Designation

MODEL 950.08, 952.07/08, 954.08

MODEL 950.11

BE42.10-N-1004-17H

Minimum brake force on 4th axle at test pressure

0.4 bar

kN

–

–

1.0 bar

kN

–

–

1.5 bar

kN

–

–

2.0 bar

kN

–

–

2.5 bar

kN

–

–

3.0 bar

kN

–

–

3.5 bar

kN

–

–

4.0 bar

kN

–

–

4.5 bar

kN

–

–

5.0 bar

kN

–

–

5.5 bar

kN

–

–

6.0 bar

kN

–

–

6.5 bar

kN

–

–

7.0 bar

kN

–

–

7.5 bar

kN

–

–

8.0 bar

kN

–

–

8.5 bar

kN

–

–

Reference values for brake force

Number

Designation

MODEL 950.20

MODEL 950.21

BE42.10-N-1004-17H

Minimum brake force on 4th axle at test pressure

0.4 bar

kN

–

–

1.0 bar

kN

–

–

1.5 bar

kN

–

–

2.0 bar

kN

–

–

2.5 bar

kN

–

–

3.0 bar

kN

–

–

3.5 bar

kN

–

–

4.0 bar

kN

–

–

4.5 bar

kN

–

–

5.0 bar

kN

–

–

5.5 bar

kN

–

–

6.0 bar

kN

–

–

6.5 bar

kN

–

–

7.0 bar

kN

–

–

7.5 bar

kN

–

–

8.0 bar

kN

–

–

8.5 bar

kN

–

–

Reference values for brake force

Number

Designation

MODEL 950.14/16/18/24, 952.14/16/18/24, 953.14/16, 954.14/16/18/24

MODEL 950.22, 954.22/23

BE42.10-N-1004-17H

Minimum brake force on 4th axle at test pressure

0.4 bar

kN

–

–

1.0 bar

kN

–

–

1.5 bar

kN

–

–

2.0 bar

kN

–

–

2.5 bar

kN

–

–

3.0 bar

kN

–

–

3.5 bar

kN

–

–

4.0 bar

kN

–

–

4.5 bar

kN

–

–

5.0 bar

kN

–

–

5.5 bar

kN

–

–

6.0 bar

kN

–

–

6.5 bar

kN

–

–

7.0 bar

kN

–

–

7.5 bar

kN

–

–

8.0 bar

kN

–

–

8.5 bar

kN

–

–

Reference values for brake force

Number

Designation

MODEL 950.30, 952.30/31/32/33, 953.30/31

BE42.10-N-1004-17H

Minimum brake force on 4th axle at test pressure

0.4 bar

kN

0,0

1.0 bar

kN

2,2

1.5 bar

kN

4,0

2.0 bar

kN

5,7

2.5 bar

kN

7,5

3.0 bar

kN

9,2

3.5 bar

kN

10,9

4.0 bar

kN

12,5

4.5 bar

kN

14,2

5.0 bar

kN

15,8

5.5 bar

kN

17,4

6.0 bar

kN

19,1

6.5 bar

kN

20,7

7.0 bar

kN

22,3

7.5 bar

kN

24,0

8.0 bar

kN

25,6

8.5 bar

kN

27,3

Reference values for brake force

Number

Designation

MODEL 950.00/03/04/05, 952.00, 954.00/03/04/05/06

MODEL 950.01, 952.01, 954.01

BE42.10-N-1002-17H

Minimum brake force on 2nd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

2,6

2,3

1.5 bar

kN

4,8

4,2

2.0 bar

kN

6,9

6,1

2.5 bar

kN

8,9

7,9

3.0 bar

kN

11,0

9,7

3.5 bar

kN

13,0

11,5

4.0 bar

kN

15,0

13,3

4.5 bar

kN

16,9

15,0

5.0 bar

kN

18,9

16,8

5.5 bar

kN

20,8

18,5

6.0 bar

kN

22,8

20,2

6.5 bar

kN

24,7

22,0

7.0 bar

kN

26,7

23,7

7.5 bar

kN

28,7

25,4

8.0 bar

kN

30,6

27,2

8.5 bar

kN

32,7

29,0

Reference values for brake force

Number

Designation

MODEL 950.08, 952.07/08, 954.08

MODEL 950.11

BE42.10-N-1002-17H

Minimum brake force on 2nd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

2,4

3,2

1.5 bar

kN

4,4

5,8

2.0 bar

kN

6,3

8,4

2.5 bar

kN

8,2

10,9

3.0 bar

kN

10,0

13,4

3.5 bar

kN

11,8

15,8

4.0 bar

kN

13,7

18,2

4.5 bar

kN

15,5

20,6

5.0 bar

kN

17,3

23,0

5.5 bar

kN

19,0

25,4

6.0 bar

kN

20,8

27,8

6.5 bar

kN

22,6

30,1

7.0 bar

kN

24,4

32,5

7.5 bar

kN

26,2

34,9

8.0 bar

kN

28,0

37,3

8.5 bar

kN

29,8

39,8

Reference values for brake force

Number

Designation

MODEL 950.20

MODEL 950.21

BE42.10-N-1002-17H

Minimum brake force on 2nd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

3,3

3,3

1.5 bar

kN

6,0

6,0

2.0 bar

kN

8,7

8,6

2.5 bar

kN

11,3

11,2

3.0 bar

kN

13,9

13,7

3.5 bar

kN

16,5

16,3

4.0 bar

kN

19,0

18,7

4.5 bar

kN

21,5

21,2

5.0 bar

kN

24,0

23,7

5.5 bar

kN

26,5

26,1

6.0 bar

kN

28,9

28,6

6.5 bar

kN

31,4

31,0

7.0 bar

kN

33,9

33,5

7.5 bar

kN

36,4

35,9

8.0 bar

kN

38,9

38,4

8.5 bar

kN

41,4

40,9

Reference values for brake force

Number

Designation

MODEL 950.14/16/18/24, 952.14/16/18/24, 953.14/16, 954.14/16/18/24

MODEL 950.22, 954.22/23

BE42.10-N-1002-17H

Minimum brake force on 2nd axle at test pressure

0.4 bar

kN

0,0

0,0

1.0 bar

kN

2,6

2,7

1.5 bar

kN

4,7

4,9

2.0 bar

kN

6,7

7,0

2.5 bar

kN

8,8

9,1

3.0 bar

kN

10,8

11,2

3.5 bar

kN

12,7

13,3

4.0 bar

kN

14,7

15,3

4.5 bar

kN

16,6

17,3

5.0 bar

kN

18,5

19,3

5.5 bar

kN

20,4

21,3

6.0 bar

kN

22,4

23,3

6.5 bar

kN

24,3

25,3

7.0 bar

kN

26,2

27,3

7.5 bar

kN

28,1

29,3

8.0 bar

kN

30,1

31,3

8.5 bar

kN

32,0

33,4

Reference values for brake force

Number

Designation

MODEL 950.30, 952.30/31/32/33, 953.30/31

BE42.10-N-1002-17H

Minimum brake force on 2nd axle at test pressure

0.4 bar

kN

0,0

1.0 bar

kN

3,5

1.5 bar

kN

6,3

2.0 bar

kN

9,1

2.5 bar

kN

11,8

3.0 bar

kN

14,5

3.5 bar

kN

17,2

4.0 bar

kN

19,9

4.5 bar

kN

22,5

5.0 bar

kN

25,1

5.5 bar

kN

27,7

6.0 bar

kN

30,2

6.5 bar

kN

32,8

7.0 bar

kN

35,4

7.5 bar

kN

38,0

8.0 bar

kN

40,7

8.5 bar

kN

43,3

Check brake forces of service brake

360 589 00 21 00

Test kit

Referenced documents