Modification notes |
06.12.2004 | Tightening torque for shock absorber bolt to rear axle revised | BA32.25-P-1001-03E | |
10.03.2020 | Bolt, shock absorber to rear axle | Model 460, model 461 with code XG0 (6200 kg permissible gross mass), model 463 up to model year 2019 | BA32.25-P-1001-03E |
10.03.2020 | Bolt, shock absorber to rear axle | Model 461 except code XG0 (6200 kg permissible gross mass) | BA32.25-P-1001-03E |
P35.10-2189-09
Shown on vehicle with a rear axle |
1 | Mounting bolt, transverse control arm to frame | 5 | Fixing nuts of trailing arm to frame | |
2 | Mounting bolt, transverse control arm to rear axle | 6 | Trailing arm | |
3 | Transverse control arm | 7 | Shock absorber | |
4 | Connector coupling for differential lock shift cylinder | 8 | Springs |
9 | Retaining plate |
10 | Wiring harness, ABS rpm sensors |
11 | Brake wear indicator connector |
P35.10-2190-11
| Remove | ||
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | |
Topical note | Brake fluid notes | ||
Topical note | Notes on repairs to brake system | ||
1 | Secure vehicle against rolling | ||
2 | Drain and collect oil from the rear differential | ||
3.1 | Detach propeller shaft from differential and attach at frame. | Model 461.302/304/305/332/333/334/340/342/343/344 | |
3.2 | Unscrew propeller shaft from axle with axle through drive and secure at frame | Model 461.392 | |
4 | Unscrew fixing bolts on shock absorber (7) | Detach damper on axle side. | |
5 | Only loosen fixing bolt, transverse control arm to frame (1) | ||
6 | Only loosen fixing bolt, transverse control arm to rear axle (2) | Bolt, transverse control arm to rear axleBolt, transverse control arm to rear axle | |
7 | Unscrew and seal brake lines | | |
Record plug | |||
Tool kit | |||
8 | Unscrew retaining plate (9) | The retaining plate (9) remains on the rear axle. | |
9 | Detach electrical connector for differential lock shift cylinder (4) | Screw on brass knurled nut, disconnect connector. | |
10 | Detach differential lock shift cylinder | ||
Mark position of shift cylinder relative to the shaft. If line to the shift cylinder is opened, the system must be bled. | |||
11 | Detach harness of ABS rpm sensors (10) | Disconnect connector at the frame, the wiring harness remains on the rear axle. | |
12 | Disconnect brake wear indicator connector (11) on frame | ||
13 | Detach hand brake cable from hand brake lever and remove through floor panel. | ||
14 | Detach mounting clamps of hand brake cables from trailing arms (6) | ||
15 | Loosen trailing arm nuts (6) on frame (5) | Only loosen the mounting nuts, trailing arms (6) remain on the vehicle. | |
16 | Raise vehicle until springs (8) can be removed | ||
17 | Remove springs (8), | ||
18 | Lower the vehicle, unscrew fixing bolt of transverse control arm to frame (1) | Lower the vehicle until the mounting bolt of the transverse control arm on frame (1) can be removed. | |
19 | Unhook transverse control arm (3) downward | ||
20 | Remove mounting bolts of trailing arm (6) on rear axle | ||
21 | Raise vehicle | ||
Ensure that all the connections are disconnected. | |||
22 | Move rear axle out to the rear | ||
| Install | ||
23 | Install rear axle from behind | ||
24 | Lower vehicle | ||
Make sure that the cables are not jammed. | |||
25 | Install fixing bolts of trailing arm (6) on rear axle |
| |
Model 461.304/305/333/334/340/343/344/392 | |||
Ensure rubber bushing is fitted correctly. | |||
Nut/bolt, trailing arm to axleNut/bolt, trailing arm to axle | |||
26 | Install fixing bolt of transverse control arm to frame (1) | Do not tighten fixing bolts yet. | |
27 | Install springs (8) | ||
Raise vehicle until springs (8) can be installed. | |||
28 | Lower vehicle | ||
Ensure that springs (8) are seated correctly. | |||
29 | Install fixing bolts of shock absorbers (7) on the rear axle and tighten securely | Bolt, shock absorber to rear axleBolt, shock absorber to rear axle | |
30 | Tighten mounting nuts of trailing arm (6) on frame (5) | Ensure rubber bushing is fitted correctly. | |
Nut, trailing arm to frameNut, trailing arm to frame | |||
31 | Tighten fixing bolts of transverse control arm to frame (1) | The vehicle must be standing on its wheels, rear axle must be laden. | |
Nut, transverse control arm to frameNut, transverse control arm to frame | |||
32 | Tighten fixing bolts of transverse control arm to rear axle (2) | The vehicle must be standing on its wheels, rear axle must be laden. | |
Nut, transverse control arm to axleNut, transverse control arm to axle | |||
33 | Mount hand brake cable at trailing arms (6) | ||
34 | Assemble brake line | Brake line to brake hoseBrake line to brake hose | |
Record plug | |||
35 | Install differential lock shift cylinder | Observe removal marking on rear axle. | |
36 | Connect electrical connector to differential lock shift cylinder (4) | ||
37 | Assemble retaining plate (9) | ||
38 | Install wiring harness for ABS rpm sensors (10) | Plug together connector on frame. | |
39 | Plug together brake wear indicator connector (11) on frame | ||
40 | Install hand brake cable |
| |
Model 461.302/304/305/332/333/334/340/342/343/344 | |||
41 | Install propeller shaft | Replace self-locking nuts | |
Bolt, propeller shaft to transmission flangeBolt, propeller shaft to transmission flange | |||
42 | Fill differential with oil | Hypoid gear oilHypoid gear oil | |
43 | Bleed brake system | ||
44 | Check brake system for leaks | ||
45 | Bleed shift cylinder for differential lock | ||
The system must be bled if the line to the cylindrical actuator has been opened. | |||
46 | Adjust hand brake |
| |
Vehicles with drum brakes at the rear axle | |||
47 | Carry out function test |
Rear axle |
Number | Designation | Model 460 up to 5/31/82 with rear axle 741.5 up to 5/31/82 | Model 460 as of 6/1/82 with rear axle 741.5 as of 6/1/82 | ||
BF35.10-P-1001-01A | Hypoid gear oil | Filling capacity | Liter | 1,6 | 1,8 |
Sheet | |||||
000 589 10 99 00
Tool kit
129 589 00 91 00
Record plug
Referenced documents
- ah4200p000301a Notes on repairs to brake system
- ah4250p000101a Brake fluid notes
- ar0060p1000g Lift/jack up vehicle
- ar3220p0230gx Remove/install rear spring
- ar3340p0701gg Bleed differential lock hydraulic system
- ar3520p0100f Remove/install trailing arm
- ar3520p0100f
- ar3520p0100gx Remove/install trailing arm
- ar4210p0010gg Bleed brake system
- ar4210p0015gg Test brake system with pressure tester for leaks
- ar4220p0540gg Adjust parking brake
- ar4220p0540gi
- ar4220p0540gi Adjust parking brake
- ar4220p0545gg Parking brake cable removal and installation
- ar4220p0545sw Parking brake cable removal and installation
- as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid
- as4250z000201a Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.