ar3510b0010l

Remove/install complete rear axle

Type ar · topic 35.10 · version 0203 · 2018-06-20

Applies to: Rear axle 746.218/225 in model 382.1, 634.0 Rear axle 746.27/97 in model 382.1, 634.0

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 382 (models 1**) · Series 634 (models 0**)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 382 (models 1**) · Series 634 (models 0**)

Also applies to engines/gearboxes: 746 218, 746 225, 746 27*, 746 97*

AR35.10-B-0010L

Remove/install complete rear axle

07.06.2018

Rear axle

746.218/225 in model 382.1, 634.0

Rear axle

746.27/97 in model 382.1, 634.0

Remove/install complete rear axle

B35.10-0004-09

1

Upper tensioner arm

11

Combined cylinder

2

Bolt

12

Pivot pin, cotter pin and washer

3

Anti-roll bar bearing screw

13

Propeller shaft

4

Rod (height control valve)

14

Yoke screw

5

Rear axle

15

Clamp

6

Suspension bellows

16

Shock absorber

7

Nut

17

Washer

8

Vent pipe

18

Rubber stop

9

Fastening clamp

19

Nut

10

Nut

20

Nut (combined cylinder)

Remove/install

Danger !

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on compressed air connection systems

AH00.18-N-0001-01A

1

Lift the complete vehicle by the points intended for lifting

If a ditch with equipment full vehicle lifting is available.

Place safety chocks

2

Lift the vehicle by both lifting points arranged on the rear frame, under the engine

If a ditch with equipment for lifting a single axle is available.

Place safety chocks

3

Remove the rear wheels

AR40.10-B-1100B

4

Drain the oil from the rear axle

Rear axle - oil change

Rear axle 746.27/97 in Type 382.17/18

AP35.00-B-3501E

Rear axle - oil change

Rear axle 746.218/225 in Type 382.1

AP35.00-B-3501RVI

Rear axle - oil change

Rear axle 746.27/97 in Type 634.0

AP35.00-B-3501TGA

5

Remove breather tube (8)

6

Depressurize the pneumatic system at the tanks

7

Remove the nuts (7) and remove the rods (4) of the height control valves

Remove the rods (4) of the height control valves on the lower bracket without changing the regulation.

Level regulating valve rod articulation fastening to the support

*BA32.22-B-1008-03C

8

Remove the bolts from the compressed air tubing holder of the rear axle housing

Attach the compressed air piping on chassis.

9

Remove the compressed air pipes from the combined cylinders (11)


With compressed air connection system “VOSS 230”

AR42.10-B-0900A

With compressed air connection system "VOSS 232" (NG 8, 12) or "SCHÄFER SDF" (NG 6)

AR42.10-B-0900B

Installation: Check the O-Rings, if necessary, replace them.

10

Loosen the relief bolts of the combined cylinders (11) by turning them totally counter-clockwise, compressing the emergency parking brake spring

11

Remove the pivot pin (12) from the rod of the combined cylinder (11)

Installation: Install a new pivot pin (12).

12

Remove the nuts (20) and remove the combined cylinders (11)

Installation: Install the combined cylinders (11) on the correct position.

Combined cylinder in the support

*BA42.10-B-1001-08A

13

Remove the drive shaft (13) on the rear axle side and support it on the protective ring

AR41.10-B-0050A

14

Remove the nuts (19) and remove the shock absorbers (16) with the rubber stop (18) and the washer (17)

Remove he nuts (19) of the shock absorbers (16) only at the bottom in front and behind the axle.

.Dumpers on the axle

*BA32.22-B-1020-03C

15

Loosen the nuts (10) from the fastening clamps (9) on the suspension brackets on both sides of the axle

16

Remove the bolts (2) and remove the tensioner arms (1)

.Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

*BA32.22-B-1010-03C

17

Remove the bolts on the stabilizer bar bearings (3)

Attach the stabilizer bar on he vehicle frame

.Stabilizer bearings caps

*BA32.22-B-1015-03C

18

With an appropriate removal device lower the axle so that the bellows of the suspension (6) are released in their upper housing

Installation: Clean the air suspension belows (6) from both outside and inside. Apply graphite grease to the top slot.

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

*BR00.45-Z-1062-06A

19

Remove the nuts (10) and remove the fastening clamps (9) and remove the suspension brackets with the suspension bellows (6)

Rear axleFixing clamps

*BA32.22-B-1011-03C

20

Install on the reverse order

Air suspension

Number

Designation

Model 382.154/188

Model 382.155/189

BA32.22-B-1008-03C

Level regulating valve rod articulation fastening to the support

M8

Nm

20

20

M10

Nm

60

60

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

Model 634.061/071/081

BA32.22-B-1008-03C

Level regulating valve rod articulation fastening to the support

M8

Nm

20

20

M10

Nm

60

60

Air suspension

Number

Designation

Model 382.154/188

Model 382.155/189

BA32.22-B-1010-03C

Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

M18x1.5

Nm

330...390

330...390

M22x1.5

Nm

520...620

520...620

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

Model 634.061/071/081

BA32.22-B-1010-03C

Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

M18x1.5

Nm

330...390

330...390

M22x1.5

Nm

520...620

520...620

Air suspension

Number

Designation

Model 382.154/188

Model 382.155/189

BA32.22-B-1011-03C

Fixing clamps

M24

Nm

750...770

750...770

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

Model 634.061/071/081

BA32.22-B-1011-03C

Fixing clamps

M24

Nm

750 ...770

750...770

Air suspension

Number

Designation

Model 382.154/188

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

BA32.22-B-1015-03C

Stabilizer bearings caps

M 8

Nm

25

25

M10x1,5

Nm

35

35

M14x1.5

Nm

150...180

150...180

M16x1.5

Nm

260...310

260...310

M20x1.5

Nm

460...550

460...550

M24x1.5

Nm

690...820

690...820

Air suspension

Number

Designation

Model 634.061/071/081

BA32.22-B-1015-03C

Stabilizer bearings caps

M 8

Nm

25

M10x1,5

Nm

35

M14x1.5

Nm

150...180

M16x1.5

Nm

260...310

M20x1.5

Nm

460...550

M24x1.5

Nm

690...820

Air suspension

Number

Designation

Model 382.154/188

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

BA32.22-B-1020-03C

Dumpers on the axle

M14x15

Nm

70...80

70...80

M16x2

Nm

70...80

70...80

M16x1.5

Nm

230...270

230...270

M20x1.5

Nm

300...350

300...350

M24x2

Nm

400...480

400...480

Air suspension

Number

Designation

Model 634.061/071/081

BA32.22-B-1020-03C

Dumpers on the axle

M14x15

Nm

70...80

M16x2

Nm

70...80

M16x1.5

Nm

230...270

M20x1.5

Nm

300...350

M24x2

Nm

400...480

Brake cylinder

Number

Designation

Type 368.0/1, 382.0/1, 384.2/3, 386.3, 634.0, 682.3, 684.2

BA42.10-B-1001-08A

Combined cylinder in the support

M16x1.5 self-locking

Nm

180...210

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-06A

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

A 001 989 36 51 10

Referenced documents