ar2640d2476b

Disassemble/assemble rear section of transmission housing

Type ar · topic 26.40 · version 0300 · 2008-09-17

Applies to: TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 TRANSMISSION 716.621 in MODEL 210.061 /261 TRANSMISSION 716.622 in MODEL 170.444 /449, 203.045, 208.344 /444, 210.048 /248 TRANSMISSION 716.623 in MODEL 203.061, 209.3 /4, 210.062 /063 /262 /263 TRANSMISSION 716.640 in MODEL 203.006, 210.006 /206 TRANSMISSION 716.641 in MODEL 203.016, 210.016 /216 TRANSMISSION 716.660 in MODEL 170.465 TRANSMI

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 163 (models 113) · Series 170 (models 444, 449, 465) · Series 203 (models 004, 006, 016, 035, 045, 061) · Series 208 (models 344, 348, 444, 448) · Series 209 (models 3**, 4**) · Series 210 (models 006, 007, 016, 035, 048, 061, 062, 063, 206, 216, 235, 248, 261, 262, 263) · Series 211 (models 0**, 2**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 163 (models 113) · Series 170 (models 444, 449, 465) · Series 203 (models 004, 006, 016, 035, 045, 061) · Series 208 (models 344, 348, 444, 448) · Series 209 (models 3**, 4**) · Series 210 (models 006, 007, 016, 035, 048, 061, 062, 063, 206, 216, 235, 248, 261, 262, 263) · Series 211 (models 0**, 2**) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

Also applies to engines/gearboxes: 716 6**, 716 601, 716 620, 716 621, 716 622, 716 623, 716 640, 716 641, 716 643, 716 644, 716 660, 716 662, 716 663

AR26.40-D-2476B

Disassemble/assemble rear section of transmission housing

25.8.08

TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6

TRANSMISSION 716.601 in MODEL 203.004, 210.007

TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235

TRANSMISSION 716.621 in MODEL 210.061 /261

TRANSMISSION 716.622 in MODEL 170.444 /449, 203.045, 208.344 /444, 210.048 /248

TRANSMISSION 716.623 in MODEL 203.061, 209.3 /4, 210.062 /063 /262 /263

TRANSMISSION 716.640 in MODEL 203.006, 210.006 /206

TRANSMISSION 716.641 in MODEL 203.016, 210.016 /216

TRANSMISSION 716.660 in MODEL 170.465

TRANSMISSION 716.644 in MODEL 163.113

TRANSMISSION 716.663 in MODEL 208.348 /448

TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ)

TRANSMISSION 716.662 in MODEL 208.348 /448 with CODE (424) Sequentronic automated manual transmission (SEQ)

TRANSMISSION 716.6 in MODEL 209.3 /4, 211.0 /2

Disassemble/assemble rear section of transmission housing

D26.40-1123-06

1 Screw

2 Reverse idler shaft

3 Cylindrical roller bearing

4 Reverse gear

5 Washer

6 Bearing shell

7 Screw

8 Locking plate

9 Countershaft bearing

10 Main shaft bearing

11 Shift shaft bearing

12 Radial shaft seal

Modification notes

31.3.08

Note on replacing bearing of main shaft added

Step 9

Disassemble

1

Disassemble transmission housing

Transmission 716.643 (van)

Model 901, 902, 903, 904

Transmissions up to end no. 1037037:

Replace transmission

AR26.40-D-2002B

Transmission 716.6 (passenger cars except model 209.4) without Sequentronic automated manual transmission (SEQ)

AR26.40-P-2002C

Transmission 716.6 (model 209.4) without Sequentronic automated manual transmission (SEQ)

Transmission 716.6 (passenger cars except model 209.4) with code (424) Sequentronic automated manual transmission (SEQ)

AR26.40-P-2002E

Transmission 716.6 (model 209.4) with code (424) Sequentronic automated manual transmission (SEQ)

2

Remove reverse idler shaft (2) with reverse gear (4)

AR26.50-D-2002-01B

3

Detach locking plates (8)

4

Remove radial shaft sealing ring (12).

5

Press out main shaft bearing (10)

*716589013300

6

Pull out countershaft bearing (9)

The transmission housing incorporates two recesses on opposite sides; these are designed to accommodate the two-legged internal extractor

*716589053300

7

Pull out shift shaft bearing (11)

Up to transmission end no. 1201092

*000589253300

*000589333300

Assemble

8

Recut thread for securing the locking plates (8)

9

Press in main shaft bearing (10)

Replace main shaft bearing (10).

The groove (arrow) on the bearing outer race must face the front (drive end).

*716589001500

10

Press in countershaft bearing (9)

Place shims under rear section of transmission housing so that the housing is straight when pressing in. The labeling on the bearing must point upwards (in the direction of the front section).

*716589031500

11

Press in shift shaft bearing (11)

Up to transmission end no. 1201092

*711589041500

12

Tighten locking plate (8)

Install new bolts (7).

Model 901, 902, 903, 904

*BA26.40-N-1017-01A

Model 163, 170, 203, 208, 209, 210, 211

*BA26.40-P-1007-01C

13

Install reverse idler shaft (2) with reverse gear (4)

Oil cylindrical roller bearing, reverse idler shaft and washer.

AR26.50-D-2002-01B

*BA26.50-N-1002-01D

14

Assemble transmission housing

Transmission 716.643 (van)

AR26.40-D-2002B

Transmission 716.6 (passenger cars except model 209.4) without Sequentronic automated manual transmission (SEQ)

AR26.40-P-2002C

Transmission 716.6 (model 209.4) without Sequentronic automated manual transmission (SEQ)

Transmission 716.6 (passenger cars except model 209.4) with code (424) Sequentronic automated manual transmission (SEQ)

AR26.40-P-2002E

Transmission 716.6 (model 209.4) with code (424) Sequentronic automated manual transmission (SEQ)

Transmission housing

Number

Designation

Trans-mission
716.643

BA26.40-N-1017-01A

Bolt, locking plate to transmission

Nm

9

Housing

Number

Designation

Trans-mission
716.6

BA26.40-P-1007-01C

Bolt, locking plate to transmission

Nm

10

Gear set, shafts

Number

Designation

Trans-mission
716.6

BA26.50-N-1002-01D

Mounting bolt, reverse idler shaft to transmission housing

M8

Nm

20

Disassemble/assemble rear section of transmission housing
Disassemble/assemble rear section of transmission housing
Disassemble/assemble rear section of transmission housing
Disassemble/assemble rear section of transmission housing

000 589 25 33 00

Counter stay

Internal puller

Sleeve

Drift

716 589 01 33 00

000 589 33 33 00

716 589 00 15 00

Disassemble/assemble rear section of transmission housing
Disassemble/assemble rear section of transmission housing
Disassemble/assemble rear section of transmission housing

711 589 04 15 00

Two-legged internal extractor

Drift

Drift

716 589 03 15 00

716 589 05 33 00

Referenced documents