Remove/install radiator

AR20.20-D-3865M

Remove/install radiator

13.07.2019

Engine

271, 642, 651 in model 906

with code XM0 (Facelift)

Engine

272 in model 906

Engine

651 in model 906

with code XM5 (Facelift Latin America)

1a

Cover

4

Condenser

1b

Cover

A

Lock

2

Radiator

B

Screw

3

Lock

 Warning

Risk of burns and scalding when handling hot fluids and components they come into contact with. Risk of injury to skin and eyes when handling hot fluids.

Wear protective gloves, protective clothing and safety glasses, if necessary. Pour hot fluids in suitable containers only.

AS00.00-Z-0033-01A

 Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Notes on automatic transmission

Motor 271 im Typ 906 mit Getriebe 722.6 mit Code XM0 (Modellpflege), Motor 272 im Typ 906 mit Getriebe 722.6, Motor 642 im Typ 906 mit Getriebe 722.6 mit Code XM0 (Modellpflege), Motor 642 im Typ 906 mit Getriebe 722.9 mit Code XM0 (Modellpflege), Motor 651 im Typ 906 mit Getriebe 722.6 mit Code XM0 (Modellpflege), Motor 651 im Typ 906 mit Getriebe 722.9 mit Code XM0 (Modellpflege)

AH27.19-P-0001-01NKB

 

Remove/install

1

Drain off coolant

AR20.00-D-1140SD

2

Remove fan shroud

Engine 272 in model 906

AR20.40-D-6800SF

Engine 271, 642, 651 in model 906
with code XM0 (Facelift)
Engine 651 in model 906
with code XM5 (Facelift Latin America)

AR20.40-D-6800M

3

Remove front bumper

Engine 272 in model 906
with code ZX8 (Dodge execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
Engine 272 in model 906
with code ZX9 (Freightliner execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)

AR88.20-D-2000SE

Engine 272 in model 906
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
except code ZX8 (Dodge execution)
except code ZX9 (Freightliner execution)

AR88.20-D-2000SD

Model 906 with code XM0 (facelift) or with code XM5 (facelift for Latin America)

AR88.20-D-2000M

4

Remove additional fan unit

Model 906 with code HH9 (Semi-automatically controlled air conditioning, TEMPMATIC)

AR83.30-D-5610SD

5

Remove covers (1a, 1b)

6

Detach coolant hoses at radiator (2)

AR20.20-D-3865-09SD

 M61

*BA00.10-N-1002-04A

7

Detach automatic transmission oil lines at radiator (2)

Engine 271.951 in model 906 with transmission 722.684
with code XM0 (Facelift)
Engine 272.979 in model 906 with transmission 722.685
Engine 642 in model 906 with transmission 722.9
with code XM0 (Facelift)
with automatic transmission oil cooler integrated into coolerEngine 642.896/898/992/993 in model 906 with transmission 722.683
with code XM0 (Facelift)
Engine 651.955/956/957 in model 906 with transmission 722.686
with code XM0 (Facelift)

AR27.55-D-0100-01US

 Record plug

*129589009100

8

Remove screw/bolts (arrows B)

Engine 271, 642, 651 in model 906
with code XM0 (Facelift)
Engine 651 in model 906
with code XM5 (Facelift Latin America)

 M61

*BA00.10-N-1002-04A

9

Unengage locks (arrows A) of cooler (2) on FM and carefully press radiator (2) upwards to the rear

10

Release locks (3) on both sides on radiator (2) and lift condenser (4) with attached lines out of the upper and lower guides on radiator (2)

 Aid of helper required.

11

Remove screw/bolts (arrows B)

Engine 272 in model 906

 M61

*BA00.10-N-1002-04A

12

Take out cooler (2) in upward direction

13

Install in the reverse order

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

14

Check fluid level in automatic transmission and adjust to correct level

Engine 642, 651 in model 906 with transmission 722.9
with code XM0 (Facelift)Transmission without guide tube for oil dipstick

AR27.00-D-0270WE

Engine 271 in model 906.1/2/6/7 with transmission 722.68
with code XM0 (Facelift)
Engine 272 in model 906 with transmission 722.6
Engine 642 in model 906.1/2/6/7 with transmission 722.68
with code XM0 (Facelift)
Engine 651 in model 906 with transmission 722.68
with code XM0 (Facelift)

AR27.00-D-0270-01A

Engine 642 in model 906 with transmission 722.9
with code XM0 (Facelift)
Transmission with guide tube for oil dipstickEngine 651 in model 906 with transmission 722.9
with code XM0 (Facelift)Transmission with guide tube for oil dipstick

AR27.00-D-0101WE

 Engine 271 in model 906 with transmission 722.684
with code XM0 (Facelift)
Engine 272 in model 906 with transmission 722.685
Engine 642 in model 906 with transmission 722.683/684
with code XM0 (Facelift)
Engine 651 in model 906 with transmission 722.686
with code XM0 (Facelift)Automatic transmission fluid ATF

*BF27.00-N-1001-01A

 Funnel

*126589126300

 Hand pump

*210589007100

 Engine 271 in model 906 with transmission 722.684
with code XM0 (Facelift)
Engine 272 in model 906 with transmission 722.685
Engine 642 in model 906 with transmission 722.683/684
with code XM0 (Facelift)
Engine 651 in model 906 with transmission 722.686
with code XM0 (Facelift)
Dipstick

*140589152100

 Metric bolts and nuts as per MBN 10 105, 10 143

Number

Designation

8.8

10.9

BA00.10-N-1002-04A

M61

Nm

9

13

 Automatic transmission

Number

Designation

Transmission 722.683/684/685/686

BF27.00-N-1001-01A

Automatic transmission fluid ATF

Filling capacity - complete refill

Liter

7,1

Filling capacity - oil change

Liter

7,1

Filling capacity, transmission oil change

with torque converter

Liter

7,1

Filling capacity, transmission oil change

without torque converter

Liter

5,5

Sheet

-

Sheet

BB00.40-P-0236-14A

Sheet

-

Sheet

-

Sheet

-