ar2000p0002mex

Remove/install high-voltage battery circuit heater

Type ar · topic 20.00 · version 0105 · 2019-12-03

Applies to: Engine 780.993 in model 451.390/392/490/492

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 451 (models 390, 392, 490, 492)

EinPAS 16 Fuel/power supply to engine › 16.25 Cooling/heating high-voltage on-board electrical system/fuel cell › 16.25.20 Pump/thermostat/preheater — Series 451 (models 390, 392, 490, 492)

Also applies to engines/gearboxes: 780 993

AR20.00-P-0002MEX

Remove/install high-voltage battery circuit heater

02.12.2019

Engine

780.993 in model 451.390/392/490/492

Remove/install high-voltage battery circuit heater

P20.00-2439-08

Shown for code V03(Battery cooling system)

1

Front axle carrier support

4

Hose clamps

2

Electrical connector

R101

High-voltage battery heater

3

Coolant hoses

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Remove/install

1

Remove transmitter key and mains plug

2

Remove front axle carrier support (1)

AR33.10-P-0002MEX

3

Disconnect electrical connection (2)

4

Lead high-voltage battery heater (R101) downwards until the coolant connections are accessible.

5

Clamp off coolant hoses (3) on high-voltage battery heater(R101) with clamping devices

Clamp

*000589543700

6

Unfasten clamps (4) using hose clamp pliers and push to the rear of the coolant hoses

Hose clamp pliers

*003589033700

7

Detach coolant hoses (3) from high-voltage battery heater(R101)

Collect escaping coolant in a suitable container and close connection fitting using a suitable stop plug.

Installation: Check clamps (4) and coolant hoses for damage; replace if necessary.

8

Install in the reverse order

9

Bleed cooling system

AR20.00-P-1142-06MEX

Pressure pump

*450589072100

Filling device

*450589206300

10

Check cooling system for leaktightness

AR20.00-P-1010MCC

Remove/install high-voltage battery circuit heater
Remove/install high-voltage battery circuit heater
Remove/install high-voltage battery circuit heater
Remove/install high-voltage battery circuit heater

450 589 07 21 00

Pressure pump

000 589 54 37 00

Clamp

450 589 20 63 00

Filling device

003 589 03 37 00

Hose clamp pliers

Referenced documents