Remove oil from cooling and heating system · ar2000d1250we · Mercedes-Benz WIS

AR20.00-D-1250WE

Remove oil from cooling and heating system

24.03.2020

Engine	651 in model 900
Engine	651 in model 907, 910
Engine	651.955/956/957 in model 906
Engine	654.9 in model 907.1/2/6

 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
 Warning	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
Topical note	Notes on coolant		AH20.00-N-2080-01A
	Notes on coolant level		AH20.00-P-1142-01CW
	Remove
1	Drain off coolant.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR
	Clean
2	Mix cleaning solution.	 Observe safety and usage notes as well as environmental protection regulations from the cleaner manufacturer.
		 Produce 5% cleaning solution. To do this, mix 10 l fresh water with 0.5 l cleaner.
		 Engine 651 in model 907, 910, engine 654 in model 907.1/2/6Coolant	*BF20.00-N-1001-01TS
		 Engine 651 in model 900, engine 651.955/956/957 in model 906Coolant	*BF20.00-N-1001-01A
		Cleaner for engine and cooling system for oil drag-in, 10 l	*BR00.45-Z-1009-04A
3	Pour cleaning solution into engine cooling system.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR
4	Set hot water heater to maximum heating output.
5	Switch on hot-water auxiliary heater.	Engine 651 in model 900 with code H12 (Auxiliary hot-water heater) Engine 651 in model 900 with code H13 (Additional heat exchanger in passenger/load compartment) Engine 651 in model 900 with code HZ5 (10 kW warm water auxiliary heater with timer) Engine 651 in model 907 with code H12 (Auxiliary hot-water heater) Engine 651 in model 907 with code H13 (Additional heat exchanger) Engine 651 in model 907 with code HZ9 (Heater booster) Engine 651.955/956/957 in model 906 with code H12 (Auxiliary hot-water heater) Engine 651.955/956/957 in model 906 with code H13 (Additional heat exchanger) Engine 651.955/956/957 in model 906 with code HZ5 (10 kW warm water auxiliary heater with timer) Engine 654.9 in model 907.1/2/6 with code H12 (Auxiliary hot-water heater) Engine 654.9 in model 907.1/2/6 with code H13 (Additional heat exchanger) Engine 654.9 in model 907.1/2/6 with code HZ9 (Heater booster)
6	Start engine and bring to operating temperature at average engine speed.	 Maintain the operating temperature (approx. 80 °C) for approximately 5 min while the engine is running.
7	Switch off engine and allow cleaning solution to cool to approx. 50 °C.
8	Drain cleaning solution.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR
		 Observe safety and usage notes as well as environmental protection regulations from the cleaner manufacturer.
9	Fill engine cooling system with fresh water.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR
10	Start engine and bring to operating temperature at average engine speed.	 Maintain the operating temperature (approx. 80 °C) for approximately 5 min while the engine is running.
11	Switch off engine and drain fresh water from engine cooling system.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR
	Check
12	Check engine cooling system for cleaning solution residues and soiling.	If soiling is present in engine cooling system,
		
		repeat cleaning process with new cleaning solution, then repeat flushing process with fresh water.
		If cleaning solution residues are present in engine cooling system,
		
		repeat flushing process with fresh water.
	Install
13	Replace coolant thermostat.	Engine 654.9 in model 907.1/2/6	AR20.10-D-2461TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.10-D-2460WE
		Engine 651 in model 907	AR20.10-D-2461TSR
		Engine 651 in model 910	AR20.10-D-2461TSF
14	Pour in new coolant and check engine cooling system for leaks.	Engine 654.9 in model 907.1/2/6	AR20.00-D-1142TSM
		Engine 651 in model 900 Engine 651.955/956/957 in model 906	AR20.00-D-1140SD
		Engine 651 in model 907, 910	AR20.00-D-1142TSR

 Engine cooling

Number	Designation			Engine 651.955 in model 900 Engine 651.955/956/957 in model 906
BF20.00-N-1001-01A	Coolant	Total filling capacity	Liter	10
		Corrosion/antifreeze down to -37 °C	Liter	4,8
		Corrosion/antifreeze down to -45 °C	Liter	5,2
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A
		Sheet		BB00.40-P-0325-06A
		Sheet		BB00.40-P-0326-06A

 Engine cooling

Number	Designation			Engine 654 in model 907 with code H12 (Auxiliary water heater) or with code H13 (Rear additional heat exchanger) or with code HZ9 (Heater booster)	Engine 654 in model 907 except code H12 (Auxiliary hot-water heater) except code H13 (Additional heat exchanger) except code HZ9 (Heater booster)
BF20.00-N-1001-01TS	Coolant	Total filling capacity	Liter	 12,4	 10
		Corrosion/antifreeze down to 37°C	Liter	 6,3	 5,1
		Corrosion/antifreeze down to 45°C	Liter	 7	 5,6
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-05A	BB00.40-P-0325-05A

 Engine cooling

Number	Designation			Engine 651 in model 907 except code H12 (Auxiliary hot-water heater) except code H13 (Additional heat exchanger) except code HZ9 (Heater booster)	Engine 651 in model 907 with code H12 (Hot-water auxiliary heater) or code H13 (Rear additional heat exchanger) or code HZ9 (Heater booster)
BF20.00-N-1001-01TS	Coolant	Total filling capacity	Liter	 9,8	 12,2
		Corrosion/antifreeze down to 37°C	Liter	 4,9	 6,1
		Corrosion/antifreeze down to 45°C	Liter	 5,4	 6,7
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-05A	BB00.40-P-0325-05A

 Engine cooling

Number	Designation			Engine 651 in model 910
BF20.00-N-1001-01TS	Coolant	Total filling capacity	Liter	 8
		Corrosion/antifreeze down to 37°C	Liter	 4
		Corrosion/antifreeze down to 45°C	Liter	 4,4
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-05A

Repair materials

Number	Designation	Order number
BR00.45-Z-1009-04A	Cleaner for engine and cooling system for oil drag-in, 10 l	A 002 986 42 71

Referenced documents

ah2000n208001a Notes on coolant
ah2000p114201cw Notes on coolant level
ar2000d1140sd Drain coolant, fill up and check cooling system for leaks
ar2000d1142tsm Drain/pour in coolant
ar2000d1142tsr Drain/pour in coolant
ar2010d2460we Remove/install coolant thermostat
ar2010d2461tsf Remove/install coolant thermostat
ar2010d2461tsm Remove/install coolant thermostat
ar2010d2461tsr Remove/install coolant thermostat
as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.