Remove/install AdBlue tank

AR14.40-D-2014SB

Remove/install AdBlue tank

28.06.2019

Engine

642 in model 906

with code KP2 (AdBlue tank, 12 l, in the engine compartment)

with code MH1 (Low-emission engine EPA 10/CARB)

Engine

642 in model 906

with code KP2 (AdBlue tank, 12 l, in the engine compartment)

with code MH3 (Low-emission engine EPA 13/CARB)

Show on model 906.611

1

AdBlue® tank

4

Electrical connector

X194/3

Electrical connector 1, AdBlue® tank

2

Electrical connector

5

AdBlue® injection line

X194/4

Electrical connection 2, AdBlue® tank

3

Electrical connector

M89/2

Front AdBlue® delivery pump

Show on model 906.611

1

AdBlue® tank

7

AdBlue® filler line

9

Screw

6

AdBlue® bleed line

8

Screw

 Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

 

Remove/install

1

Remove front bumper

MODEL 906 except CODE XM0 (Model refinement) except CODE ZX8 (Dodge brand scope) except CODE ZX9 (Freightliner (FTL) brand scope)

AR88.20-D-2000SD

Type 906 with code ZX8 (brand scope - Dodge) or with code ZX9 (brand scope - Freightliner (FTL)) except code XM0 (facelift)

AR88.20-D-2000SE

 Only install front bumper again after the leak test.

2

Drain AdBlue® tank (1)



000 588 01 71 00 Extraction pump

WS14.00-P-0013B

AR14.40-D-2014-02A

 AdBlue® container and filler line

*BF14.40-N-1001-01A

3

Lift/jack up vehicle

AR00.60-D-1000H

4

Remove front section of right front fender liner

5

Expose electrical connection 1, AdBlue® tank (X194/3) and electrical connection 2, AdBlue® tank (X194/4) on longitudinal member and disconnect

6

Disconnect electrical connections (2, 3, 4)

7

Detach AdBlue® injection line (5) at front AdBlue® delivery pump (M89/2)


Do not use a tool to unlock or detach the AdBlue® injection line (5).
Damage can occur to the lock otherwise.

 Actuate both catch hooks at the same time and carefully detach AdBlue® injection line (5).

8

Clean connection immediately and close off with clean stop plugs

 Record plug

*129589009100

9

Detach AdBlue® bleed line (6) from AdBlue® tank (1)

10

Clean connection immediately and close off with clean stop plugs

 Record plug

*129589009100

11

Detach AdBlue® filler line (7) at AdBlue® tank (1)

 Collect the escaping AdBlue® in a separate container.

12

Clean connection immediately and close off with clean stop plugs

 Record plug

*129589009100

13

Remove bolt (9)

 Bolt, AdBlue® container to carrier

*BA14.40-N-1004-02G

14

Remove screw/bolts (8) and AdBlue® tank (1)

 Bolt, AdBlue® container to carrier

*BA14.40-N-1004-02G

15

Install in the reverse order

16

Attach diagnostic system and reset the calculated fill level of the AdBlue® tank (1)



AD00.00-D-2000-04SD



Check

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

17

Perform an engine test run and check connections on AdBlue® tank (1) for leaktightness

 Exhaust aftertreatment, BlueTec

Number

Designation

Engine 642, 651 in model 906

BA14.40-N-1004-02G

Bolt, AdBlue® container to carrier

M8

Nm

28

M10

Nm

75

 Filling capacity for BlueTEC (SCR) diesel exhaust treatment

Number

Designation

Engine 642 in model 906
with code KP2 (AdBlue tank, 12 l, in the engine compartment)
with code MH1 (Low-emission engine EPA 10/CARB)
Engine 642 in model 906
with code KP2 (AdBlue tank, 12 l, in the engine compartment)
with code MH3 (Low-emission engine EPA 13/CARB)

BF14.40-N-1001-01A

AdBlue® container and filler line

Filling capacity - initial filling

Liter

 12

Sheet

BB00.40-P-0352-01A