ar0940p602012t

Remove and machine the heat shield at the side of the turbocharger

Type ar · topic 09.40 · version 0100 · 2004-03-16

Applies to: ENGINE 647.961 up to 1.3.04 in MODEL 211.016 /216 /616 up to 1.3.04 Beim Einbau eines neuen Abgasturboladers

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.40 Turbocharger — Series 211 (models 016, 216, 616) · Series 647 (models 961)

EinPAS 35 Body/frame/detachable parts › 35.25 Insulation/trim below/sealing/underbody protection › 35.25.40 Dampening/shielding/insulation mat — Series 211 (models 016, 216, 616) · Series 647 (models 961)

AR09.40-P-6020-12T

Remove and machine the heat shield at the side of the turbocharger

Model 211.016/216/616 up to 01/03/04 with Engine 647.961 for installation of a new turbocharger

Remove and machine the heat shield at the side of the turbocharger

P49.00-2066-09

1 Remove heat shield (13) (5 fastening nuts).

2 Mark the heat shield according to dimensions (a) and (b) (zoomed section).

a = 45 mm

b = 65 mm

3 Using a plastic mallet, make a cavity (arrowed) at the marked position in the heat shield (13) of about 20 to 30 mm diameter and about 10 mm deep.

Remove and machine the heat shield at the side of the turbocharger

P49.00-2068-11

On a correctly machined heat shield (13), the gap (c) at full-load position (with lever (14) down, actuated by the DAS) between lever (14) at turbocharger (3) and the installed heat shield (13) must be at least 20 mm.

Important: do not damage the linkage and electric positioner at turbocharger (3).

When installed, heat shield (13) should not touch the brake line.