Fill fuel low-pressure circuit on engine with filling unit · ar0716w100702me · Mercedes-Benz WIS

AR07.16-W-1007-02ME	Fill fuel low-pressure circuit on engine with filling unit
 Warning	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
 Danger	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	000 588 00 71 00 Pump		WS47.00-N-0018B

Engine	936.9
	Fuel filter module without fuel filling valve

Modification notes

25.11.2015

Reference to filling unit 000 588 00 71 00 pump, added.

Operation step 6

WS47.00-N-0018B

 Fuel filter

Number	Designation			Engine 936.9
BA47.20-N-1011-02P	Screw plug to fuel filter module	M141.5	Nm	25

 Fuel filter

Number	Designation		Engine 936.9
BA47.20-N-1013-02P	Adapter with test connection to fuel filter module	Nm	15

936 589 04 91 05

Adapter

W07.16-1184-09

1	Clean area around the filler neck on fuel tank (5).

2	Open cap at fuel tank (5).

3	Clean engine in the area of screw plug (2) on fuel filter module (1).

4	Remove screw plug (2) on fuel filter module (1).

5	 Attach adapter (3) with sealing ring to fuel filter module (1)  .

6	Connect plug coupling (4.1) of hose (4.2) from "Outlet" connection of filling unit (4) to  adapter (3).

7	Insert hose (4.3) from "Inlet" connection of filling unit (4) into filler neck.

8	Press on flap in filler neck and insert hose (4.3) into fuel tank (5) until suction opening of hose (4.3) is below the fuel level.

9	Attach filling unit (4) to a power supply and switch on filling unit (4).

 Pay attention to manufacturer's operating instructions.

10	Observe pressure gauge (4.4) on filling unit (4).

 The filling unit (4) switches off automatically after reaching the maximum filling pressure (4.0 bar) and then on again after a short time.

11	Cut out filling unit (4) after a waiting time of about 30 s.

12	Start engine within about 5 s at the engine start and engine stop button; allow to run in neutral.

 If the engine does not run or does not achieve an increased engine speed, switch on the filling unit (4) and repeat the filling process.

13	Switch off engine.

14	Remove filling unit (4) and hoses (4.2, 4.3).

15	 Remove adapter (3) on fuel filter module (1).

16	Screw tight screw plug (2) on fuel filter module (1)  .

 Replace sealing ring.

17	Close cap on fuel tank (5).

ah0000z001901a Notes on safety-relevant components
as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.