ar0510d762001we

Move engine to basic position and arrest

Type ar · topic 05.10 · version 0201 · 2013-10-24

Applies to: ENGINE 651 in MODEL 636, 639 ENGINE 651 in MODEL 900 ENGINE 651.955/956/957 in MODEL 906

Where it sits

Function group 1 Engine › 05 Engine timing › 05.10 Timing chain drive, toothed belt drive — Series 636 · Series 639 · Series 651 · Series 900 · Series 906

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 636 · Series 639 · Series 651 · Series 900 · Series 906

AR05.10-D-7620-01WE

Move engine to basic position and arrest

ENGINE

651 in MODEL 636, 639

ENGINE

651 in MODEL 900

ENGINE

651.955/956/957 in MODEL 906

Move engine to basic position and arrest
Move engine to basic position and arrest
Move engine to basic position and arrest
Move engine to basic position and arrest

651 589 02 63 00

Assembly tool

651 589 00 40 00

Counterholder

651 589 08 40 00

Counterholder

651 589 01 40 00

Tie-down set

Move engine to basic position and arrest

651 589 09 40 00

Holddown device

Use a counterholder for model 900, 906 with code H08 (High-performance A/C) or with code HK4 (Rear A/C), enhanced, for model 636, 639.
Use a counterholder for model 900, 906 without code H08 (High-performance A/C) and without code HK4 (Rear A/C), enhanced, for model 636, 639.
Use hold-down tool up to 31.01.12 or hold-down tool as of 01.02.12.

Move engine to basic position and arrest

1

Install counterholder (6) on screw/bolts of belt pulley (4).


2

Turn engine with counterholder (6) in direction of engine rotation and set to ignition TDC (Top Dead Center).


The 0° CKA marking on the belt pulley (4) must align with the stay (arrow) on carrier with clamping device (5).

D03.20-1172-06

3

Pull retaining pin (2.1) out from assembly tool (2).

4

Position engine on crankshaft with counter holder (6) to 30° after top dead center.

The 30° CKA marking on the belt pulley (4) must align with the stay (arrow) on carrier with clamping device (5).

5

Move both halves of assembly tool (2) onto milled surfaces of balance shafts (1).

6

Turn engine on crankshaft with counterholder (6) against direction of engine rotation and set to ignition TDC; guide both halves of assembly tool (2) together and secure with retaining pin (2.1).

The 0° CKA marking on the belt pulley (4) must align with the stay (arrow) on carrier with clamping device (5).

Move engine to basic position and arrest

7

Mark camshaft bearing cap (10).


Installation: Observe identification of camshaft bearing cap (10).


8

Unscrew screw/bolts (9) and remove camshaft bearing caps (10) from camshafts (7).


9

Install hold-down tool (8) free of tension on camshafts (7) and tighten.


10

Install in the reverse order.

D05.10-1181-06