ar0100d1300b

Check cylinders for leaks

Type ar · topic 01.00 · version 0104 · 2019-07-11

Applies to: Engine 601.943 in model 901, 902, 903, 904

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 601 (models 943) · Series 901 · Series 902 · Series 903 · Series 904

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 601 (models 943) · Series 901 · Series 902 · Series 903 · Series 904

AR01.00-D-1300B

Check cylinders for leaks

01.07.2019

Engine

601.943 in model 901, 902, 903, 904

Check cylinders for leaks

1

Air filter housing cover

2

Air filter element

3

Oil filler cap

4

Radiator cap

5

Connector

6

Connection piece

7

Connecting hose

D01.00-0004-06

Remove/install

1

Warm up engine to normal operating temperature

Coolant temperature approx. 80 °C

2

Remove injection nozzles

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

3

Open expansion reservoir and radiator cap (4)

4

Check coolant level; top up if necessary

AP20.00-D-2010A

5

Unscrew oil filler cap (3)

6

Remove air filter housing cover (1) with air filter element (2)

AP09.10-D-0980A

7

Position piston for cylinder to be checked at ignition TDC

8

Tighten connector (5) with connection piece (6)

9

Connect cylinder leakage tester

10

Calibrate test equipment and tighten connecting hose (7)

Observe operating instructions

Check

11

Apply compressed air to cylinder and read off pressure loss from the test equipment

When new

*BE01.00-N-1001-01A

Wear limit (limit value)

*BE01.00-N-1002-01A

Permissible difference between individual cylinders

*BE01.00-N-1003-01A

If high pressure loss exists, determine cause.

Determine cylinder pressure loss.


AH01.00-N-1300-02A

12

Conduct test for other cylinders in the firing order of the engine

Firing order

AH01.00-N-0100-01A

Firing order

13

Install in the reverse order

Check values for compression pressure

Number

Designation

Engine 601.943

BE01.00-N-1001-01A

When new

bar

28

Check values for compression pressure

Number

Designation

Engine 601.943

BE01.00-N-1002-01A

Wear limit (limit value)

bar

18

Check values for compression pressure

Number

Designation

Engine 601.943

BE01.00-N-1003-01A

Permissible difference between individual cylinders

bar

3

Referenced documents