ap4720p0780dc

Replace fuel filter

Type ap · topic 47.20 · version 0207 · 2008-09-29

Applies to: ENGINES 112 in MODEL 170 ENGINES 112, 113 in MODEL 129, 202, 208, 210 ENGINES 113 in MODEL 215, 220 ENGINES 112, 113 in MODEL 230 ENGINES 275 in MODEL 230 except CODE (P99) Special model "AMG Black Series"

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.20 Fuel pump, filter — Series 129 · Series 170 · Series 202 · Series 208 · Series 210 · Series 215 · Series 220 · Series 230

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.41 Filter/water separator — Series 129 · Series 170 · Series 202 · Series 208 · Series 210 · Series 215 · Series 220 · Series 230

Also applies to engines/gearboxes: 112 ***, 113 ***, 275 ***

AP47.20-P-0780DC

Replace fuel filter

23.9.08

ENGINES 112 in MODEL 170

ENGINES 112, 113 in MODEL 129, 202, 208, 210

ENGINES 113 in MODEL 215, 220

ENGINES 112, 113 in MODEL 230

ENGINES 275 in MODEL 230 except CODE (P99) Special model "AMG Black Series"

Replace fuel filter

P47.20-0253-05

Shown on model 210 with engine 112

52 Fuel pressure hose to engine

53 Fuel suction hose

55 Fuel filter

55/1 Degassing line

56a Plastic sleeve

59 Banjo bolt

62 Copper sealing ring

64 Fuel pressure hose

74 Fuel return line

Modification notes

9.10.02

Safety information added

AS00.00-Z-0010-01A

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Release pressure relief in fuel tank

For this step open fuel filler flap and filler cap and reseal.

2

Raise vehicle using a lifting platform

3

Remove underbody plate

Model 220 with code (Z07) Top protection

Remove/install underbody protection

AR61.40-P-1000MB

4

Pinch off fuel suction hose (53) and fuel pressure hose to engine (52)

Installation: Check fuel suction hose (53) and fuel pressure hose to engine (52) for damage, replace if necessary.

Clamping device

*000589403700

5

Detach hoses lines from fuel filter (55)

Detach the fuel pressure hose to the engine (52), fuel pressure hose (64), fuel return line (74), fuel suction hose (53) and degassing line (55/1) from the fuel filter (55).

Installation: Check the hose clamps for damage and replace if necessary. Only use the hose clamps listed in the parts catalog.

Banjo bolt, fuel line to fuel pump or fuel filter

*BA47.20-P-1001-01B

6

Remove fuel filter (55)

Installation: Insert the new fuel filter (55) with plastic film. Do not damage the plastic film when sliding the fuel filter (55) into the retaining clamp, otherwise contact corrosion can occur. Center the plastic film on the fuel filter (55) in the retaining clamp if possible.

7

Install in the reverse order

Checking

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

8

Start engine and check fuel system for leaks

Carry out visual inspection.

Fuel pump

Number

Designation

Engine
112

Engines 113.940/941/
942/943/944/
948/960/961/
963/965/966/
967/968/980/
981/984/986/
992/995

Engine 113.991

Engine
275

BA47.20-P-1001-01B

Banjo bolt of fuel line to fuel pump or fuel filter

Nm

25

25

25

25

Replace fuel filter

000 589 40 37 00

Clamping device

Referenced documents