ap4200b4255b

Service and parking brake - function test

Type ap · topic 42.00 · version 0102 · 2020-08-27

Applies to: Model 693 with engine 374.985, 377.941/960/961/984, 904.925/938/980, 906.924/953/973, 926.989 Model 693 with engine 457.919/920/928 Model 694 with engine 377.940, 904.938/976, 924.985 Model 695 with engine 377.962/964/983/987, 457.911/914, 906.973, 924.910, 926.993 Model 695 with engine 457.911/914, 475.979, 476.971 Model 696 with engine 457.923/924/931

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.00 General — Series 374 (models 985) · Series 693 · Series 694 · Series 695 · Series 696 · Series 904 (models 925, 938, 976, 980) · Series 906 (models 924, 953, 973)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.5 Brake system, complete — Series 374 (models 985) · Series 693 · Series 694 · Series 695 · Series 696 · Series 904 (models 925, 938, 976, 980) · Series 906 (models 924, 953, 973)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.16 Parking brake › 21.16.5 Parking brake, complete — Series 374 (models 985) · Series 693 · Series 694 · Series 695 · Series 696 · Series 904 (models 925, 938, 976, 980) · Series 906 (models 924, 953, 973)

Also applies to engines/gearboxes: 377 940, 377 941, 377 960, 377 961, 377 962, 377 964, 377 983, 377 984, 377 987, 457 911, 457 914, 457 919, 457 920, 457 923, 457 924, 457 928, 457 931, 475 979, 476 971, 924 910, 924 985, 926 989, 926 993

AP42.00-B-4255B

Service and parking brake - function test

21.08.2020

Model

693 with engine 374.985, 377.941/960/961/984, 904.925/938/980, 906.924/953/973, 926.989

Model

693 with engine 457.919/920/928

Model

694 with engine 377.940, 904.938/976, 924.985

Model

695 with engine 377.962/964/983/987, 457.911/914, 906.973, 924.910, 926.993

Model

695 with engine 457.911/914, 475.979, 476.971

Model

696 with engine 457.923/924/931

Service and parking brake - function test
Service and parking brake - function test

Cylinder rod travel

B42.10-0010-01

B42.10-0286-01

Check

Service brake

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

1

Operate the engine until you obtain the pneumatic brake system's work pressure

2

Chock the wheels and release the parking brake

3

Actuate fully the service brake with the help of another person

4

Measure the cylinder rod travel (a)

.Cylinder rod travel

*BE42.10-B-1002-10C

Mechanic brake regulator

5

If the travel (a), of at least one cylinder rod, exceeds the established value, adjust the clearance of the brake shoes

Adjust play of drum brake

.

AR42.10-B-0181A

.

AP42.10-B-4253A

In the vehicles that operate under sever conditions, it is recommended to carry out the adjustment of the brake shoes before checking the travel of the cylinders rods travel.

Before adjusting the shoes check the linings wear.

.Cylinder rod travel

*BE42.10-B-1002-10C

.Clearance between the brakepad and brake drum

*BE42.10-B-1003-13A

Automatic brake adjuster

6

Measure the brake cylinder rod travel

Checking adjuster

.

AR42.10-B-0190A

.

AP42.10-B-4291A

The vehicles equipped with automatic brake regulators do not need periodical adjustments

In the case the cylinders' rods travel exceeds the prescribed value, the operation and installation of the brake automatic regulator must be checked.

Check the automatic brake regulator, invoicing separately.

Parking brake

7

The parking brake operates in the service brake mechanism, and does not require an individual adjustment. In order to check its correct operation, actuate the brake and check the uniform displacement of the rear axle's brake cylinder rods.

Control lamp

8

Apply the parking brake

When actuating the parking brake the warning light at the dashboard must go on

9

Actuate many times the service brake

When depressing the service brake, the peculiar pneumatic resistance must be felt.
When the pneumatic pressure of the brake system is below 5,5 bar the warning lamp should light up.

Service brake

Number

Designation

Type 384, 693, 694, 695, 696

BE42.10-B-1002-10C

Cylinder rod travel

front axle

mm

57

Rear axle

mm

57

Brake shoes

Number

Designation

Type 364, 368.006/104/106/112/115, 382.0/1, 384 (except 384.203/223 ), 386, 682, 693, 694, 695 (except 695.010) 696

BE42.10-B-1003-13A

Clearance between the brakepad and brake drum

Mechanical regulator

mm

0,7

Automatic regulator

mm

0,7

Referenced documents