ap2000p2012mev

Check/correct fluid level of high-voltage battery cooling system

Type ap · topic 20.00 · version 0102 · 2019-12-10

Applies to: Engine 780.009 in model 451.391/491

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 451 (models 391, 491)

EinPAS 16 Fuel/power supply to engine › 16.25 Cooling/heating high-voltage on-board electrical system/fuel cell › 16.25.5 High voltage/fuel cells cooling/heating system, complete — Series 451 (models 391, 491)

Also applies to engines/gearboxes: 780 009

AP20.00-P-2012MEV

Check/correct fluid level of high-voltage battery cooling system

09.12.2019

Engine

780.009 in model 451.391/491

Check/correct fluid level of high-voltage battery cooling system

1

Cap

2

Expansion reservoir

P20.00-2327-11

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Remove

1

Remove maintenance flap

2

Turn cap (1) on expansion reservoir (2) half a revolution counterclockwise, relieve overpressure and then unscrew cap (1)

Check

3

Check corrosion/antifreeze in coolant and enter in the maintenance sheet

Anticorrosion/antifreeze agents (Sheet 325.0)

BB00.40-P-0325-00A

Coolant specifications

BB00.40-P-0310-01A

Antifreeze spindle

*450589012100

If necessary, correct coolant composition subject to separate repair order.

Replace coolant

AP20.00-P-2080MEW

4

Check coolant level in expansion reservoir (2), correct if necessary

The coolant level in the expansion reservoir (2) must be level with the maximum mark.

In the event of fluid loss not caused by consumption or when the coolant circuit has been opened, the coolant system must be checked for leaks subject to a separate order.

Inspect cooling system for leaks

AR20.00-P-1010MEW

Install

5

Seal expansion reservoir (2) with cap (1)

6

Install maintenance flap

Check/correct fluid level of high-voltage battery cooling system

450 589 01 21 00

Antifreeze spindle

Referenced documents