ap2000b2080d

Replace coolant

Type ap · topic 20.00 · version 0402 · 2020-03-13

Applies to: Engine 904.9 in model 688.2

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 688 (models 2**) · Series 904 (models 9**)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 688 (models 2**) · Series 904 (models 9**)

AP20.00-B-2080D

Replace coolant

12.03.2020

Engine

904.9 in model 688.2

Modification notes

22.02.2008

Insertion of new 904.925/965 engines

Replace coolant
Replace coolant
Replace coolant

B20.00-0012-01

B20.00-0028-01

B20.00-0015-01

Front engine bus

1

Equalizing tank cap

Rear engine bus

1

Equalizing tank cap

LO bus

1

Equalizing tank cap

Replace coolant
Replace coolant

B20.00-0030-01

2

Engine block drain plug

3

Drain plug on the cooler

B20.00-0011-01

1

Check leak-tightness and state of the cooling system and heating

Cooling and heating system - Check condition of radiator, lines and hoses
.

AP20.00-B-2050XA

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

2

Remove the expansion tank's cap (1)

Notes on coolant

AH20.00-B-2080-01A

Change the coolant at the recommended intervals and/or in cases of contamination.

If the vehicle is equipped with heating, actuate the command to the open position.

3

Drain the coolant

Drain/fill in coolant
.

AP20.00-B-2080-01B

The coolant and eventual corrosion residue are to be completely drained.

If the cooling system has strong incrustations or excess grease

Remove grease and scale in the cooling system
.

AR20.00-B-1030XA

4

Fill the cooling system

Drain/fill in coolant
.

AP20.00-B-2080-01B

Notes on coolant

AH20.00-B-2080-01A

Service Information: Auxiliary materials for vehicle maintenance and repair

SI00.00-B-0080A

.Cooling system - Approximate level

*BF20.00-B-1001-01F

.Engine block coolant drain plug

*BA01.40-B-1004-01B

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

5

Before placing the compensation tank cap (1), run the engine for 1 to 2 minutes at variable speeds

6

Stop the engine and replenish the cooling system.

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration
.

AP20.00-B-2010E

7

Place the compensation tank cap (1)

Record the coolant change in the Maintenance Manual.

Engine block, fuel rail housing cover, cover

Number

Designation

Engine 904.9, 906.9

BA01.40-B-1004-01B

Engine block coolant drain plug

Nm

30

Engine cooling system capacity

Number

Designation

Engine 904.924/957 in Type 688.27 Engine 904.978 in Type 384

BF20.00-B-1001-01F

Cooling system - Approximate level

Vehicles without retarder

Litros

20

Do not mix products between classes

Anti-corrosive/anti-freeze CLASSES MB 325.0, MB 325.3, MB 325.5

%

50

Anti-corrosion CLASS MB 312.0

%

10

Product already diluted

Anti-corrosive/anti-freeze CLASSES MB 326.0, MB 326.3

Litros

20

Vehicles with retarder

Litros

-

Do not mix products between classes

Anti-corrosive/anti-freeze CLASSES MB 325.0, MB 325.3, MB 325.5

%

-

Anti-corrosion CLASS MB 312.0

%

-

Referenced documents