ap0020s0011ev

Maintenance service

Type ap · topic 00.20 · version 0106 · 2016-08-10

Applies to: Model 639.603/703 with engine 780.994 with code MA0 (E-CELL 60 kW)

Where it sits

Function group 0 Overall › 00 Overall vehicle › 00.20 Maintenance, service system (FSS, ASSYST) — Series 639 (models 603, 703)

EinPAS 10 Service › 10.30 Maintenance › 10.30.30 Maintenance — Series 639 (models 603, 703)

Also applies to engines/gearboxes: 780 994

AP00.20-S-0011EV

Maintenance service

04.08.2016

Model

639.603/703 with engine 780.994

with code MA0 (E-CELL 60 kW)

Maintenance service

W = Maintenance service

Z = Additional scopes:

Additional operations every 2 years

Additional operations every 4 years/125,000 km

G00.20-3152-11

Customer

Order number

License plate number

Current mileage

Date

Signature

W

Z

Input condition not OK:

Completed

Inspection through Service Advisor

Check vehicle for paint, corrosion and accident damage

AP98.00-S-9850A

Check windshield for stone chipping and damage

Enter and confirm completion of service items in Digital Service Booklet (DSB)

Upon completion of the maintenance operations, print out service report for customer.

Brake test

Brake test

AP42.00-D-4290A

Enter result in the table "Brake values".

Function/condition testing

Signaling system, indicator lamps

AP54.00-D-5451A

Headlamp, taillamp

AP82.10-S-8251A

Windscreen wipers, washer system, headlamp cleaning system

AP82.30-S-8252A

Check seat belts, seat belt buckles and seat belt lock extensions for external damage and proper operation

AP91.40-D-9150A

Leakage and condition check - In the event of fluid loss or damage, establish the cause and rectify, subject to separate repair order

All major assemblies: Electric motor, reversing gear, front axle, steering, power steering pump, brakes, high-voltage battery

AP00.20-S-0050EV

All lines, hoses, sensor cables, hand brake cables, electrical lines of high-voltage system, charging cables

AP00.20-S-0051EV

Inspect for chafing and improperly routed lines!

Seal bellows, dampers, caps

AP00.20-S-0052EV

Steering mechanism: Tie rod, drag link, seal bellows and caps

AP46.00-D-4650A

Check and correct fluid level

Engine cooling system: Check/correct corrosion and antifreeze protection

Model 639.603/703 with engine 780.994
with code MA0 (E-CELL 60 kW)

AP08.30-S-0810EV

________ °C
Correct, subject to separate repair order.

High-voltage battery cooling system: Check/correct corrosion and antifreeze protection

AP54.00-S-5457EV

________ °C
Correct, subject to separate repair order.

Hydraulic brake system

AP42.10-S-4210A

Power steering

AP46.00-D-4612H

Windshield washer system

AP82.35-D-8210A

Chassis and body

Replace dust filter for heater and/or ventilation

With CODE HF2 (Pollen filter)

AP83.00-S-8381C

Replace every 2 years at the latest. Note installation date. See maintenance booklet.

Wheels, brakes

Tire pressure: Correct, including spare tire

AP40.15-D-4060A

For tire pressure, see fuel filler flap.

Tire repair kit: Check expiration date

AP40.10-S-4054A

Replace as per findings, subject to separate repair order.

Check lining thickness of brake linings and condition of brake disks

AP42.10-S-4251A

Enter result in "Residual brake lining thickness" table.
Depending on findings, replace brake linings and brake disks subject to a separate order.

Maintenance indicator

Reset ASSYST maintenance computer

Model 639.603/703 ## as of 291270

AP00.20-D-0040H

Upon completion of the maintenance operations.

Additional operations

Additional operations every 2 years

Hydraulic brake system: Replace brake fluid

AP42.50-S-4280EV

High-voltage battery: Replace desiccant cartridge

AP54.10-S-5481EV

Additional operations every 4 years/125,000 km

Manual transmission: Oil change

AP26.00-S-2601EV

Brake values in kN

Left

Right

front

Rear

Parking brake

Remaining brake lining thickness approx. in mm

Left front

Left rear

Right front

Right rear

Referenced documents