| M - Maintenance service | |
| Z1 - Additional service only in 1st M maintenance service | |
| Z2 - Additional services every 2 M maintenance service | |
| Z3 - Additional services every 3 M maintenance service | |
| Z4 - Additional services every 4 M maintenance service | |
| Only in the 1st and in the 2nd general maintenance service M | |
| J1 - Maintenance services every year | |
| J2 - Maintenance services every 2 years | |
| J3 - Maintenance services every 3 years |
B00.00-A001-11
Customer | Order number |
License plate number | Current mileage |
Date | Signature |
Input condition not OK: | | ||||||
Completed | |||||||
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Checks to be performed by the Technical Consultant | |||||||
| Check the vehicle paintwork for damage resulting from corrosion or accidents |
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| Inspect the side protection devices, side spoiler and air deflector for damages |
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| Fire extinguisher: check the fastening, seal, pressure and charge expiration |
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| Safety belts: check the conditions and operation |
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| Horn, alarm buzzer and pilot lamps: check operation |
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| Windows power actuation, doors power locks and remote control (special performance): check operation |
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| Headlamps and external lamps: check operation |
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| Windshield wiper and washer: check operation |
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| Forced ventilation and heating: check operation |
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| Seats: check adjustment devices operation |
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| Air conditioning: check operation |
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| Doors: check the locks, latches and handles for operation |
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Oil services | |||||||
| Engine: Change the oil and the filter |
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| Manual transmission: observe the intervals for oil change indicated in the table |
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If it is found that the vehicle is in the maintenance interval for oil change of the manual gearbox | |||||||
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Change the oil. | |||||||
Transmission 718.19 | |||||||
Gearbox 712.62/63, 715.3 | |||||||
| Rear axle: observe the intervals for oil change indicated in the table |
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If it is found that the vehicle is in the maintenance interval for driving axle oil change | |||||||
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Change the oil. | |||||||
Rear axle 746.983/99 | |||||||
Chassis and body | |||||||
| Kingpins: lubricate with grease under pressure |
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| Front and rear brake shoes actuation shafts: lubricate with grease under pressure |
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| Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure |
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| Hydraulic power steering: Check the oil level |
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If the oil level is below the specified | |||||||
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Correct the level. | |||||||
In case of oil loss | |||||||
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Determine and eliminate the cause, with a separate service order. | |||||||
| All aggregates (engine, gearbox, front driving axle, rear driving axle, power steering system, cabin tipping hydraulic system): check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| All pipes, hoses (water, oil, fuel and fluids), sensors electrical cables: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| All reservoirs: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| Pneumatic and hydraulic components: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| Shock absorbers of the front and rear suspension and cabin suspension: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| Dust cover and protection coifs: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
| Transmission shafts: check for play and wear of universal joints, sliding sleeve and intermediate bearing |
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| Service and parking brakes (pneumatic brake system with manual adjusters): check for operation and adjust wheel brake |
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| Automatic brake adjuster: check for operation |
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| Automatic brake adjuster: lubricate with grease under pressure |
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| Clutch: Check clutch disc wear at the wear indicator |
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| Steering: check sector rod play, condition and play of the steering terminals |
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Steering box 766 | |||||||
| Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary |
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| Windshield washer: check the level and correct if necessary |
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| Rear axle: Adjust the bevel gear thrust bolt |
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| Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play |
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Engine | |||||||
| Intake system between the air filter and the engine: check tightness and condition |
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Pay attention to friction points and to the fastening. | |||||||
If leakage is found: | |||||||
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Repair with a separate invoice. | |||||||
| Cooling and heating system: visually inspect hoses and pipes for leaks |
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Pay attention to friction points and to the fastening. | |||||||
If leakage is found: | |||||||
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Repair with a separate invoice. | |||||||
| Cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive |
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If the ratio of the anti-corrosion / antifreeze additive is out of the specified: | |||||||
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Correct with a separate invoice. | |||||||
| Valves: check and adjust the play, if necessary. |
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| Fuel pre-filter with water separator: Change the filtering element |
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| Fuel filter: change the filtering element |
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| Air filter: Clean the automatic dust discharge valve |
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| Air filter: check the filtering element saturation condition through the maintenance indicator |
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| Poly-V belt and tensioning devices: check for conditions |
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In case of damages | |||||||
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Replace the belt and/or tensors, with separate invoicing. | |||||||
Final control | |||||||
| Routing test or in rolls |
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Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance. | |||||||
Z1 - Additional service only in 1st M maintenance service | |||||||
Arms and steering and connecting bars fastening: check the tightening of nuts and bolts, re-tightening if necessary |
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Fastening of the front stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary |
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Fastening of the rear stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary |
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Fastening of the front and rear suspension spring brackets to the vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary |
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Fixation of the support of the auxiliary axle pneumatic lifter at the chassis frame: check tightening of nuts and bolts, re-tighten if necessary |
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Fixation of the support of the auxiliary axle pneumatic lifter at the chassis frame and reservoir fastening straps: check tightening of nuts and bolts, re-tighten if necessary |
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Fixation of the cross members of chassis frame at the section of the spring brackets: check tightness of nuts and bolts, re-tighten if necessary |
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Fixation of the cross member of the chassis frame placed subsequent the gearbox: check tightening of nuts and bolts, re-tighten if necessary |
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Fastening of the rear crossbar to the chassis frame (vehicles with trailer coupling): check the tightening of nuts and bolts |
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Fixation of the Z profile to U profile of the chassis frame crossbars: check the tightening of nuts and bolts, re-tightening if necessary |
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Fixation of the front suspension bearings of the cabin: check the tightening of nuts and bolts, tightening if necessary |
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Cab rear suspension fastening to vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary |
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Z2 - Additional services every 2 M maintenance service | |||||||
Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance |
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In case of daily use, with heavy-duty service operation and average monthly mileage until 5.000 km. | |||||||
In case of daily use, with mixed service operation and average monthly mileage until 10.000 km. | |||||||
In the case of daily use, with road service operation and average monthly mileage until 15.000 km. | |||||||
Ventilation and heating system: replace the dust filter |
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Fixation of the intermediate bearings brackets: check the tightening of nuts and bolts, re-tightening if necessary |
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Fixation of the front and rear stabilizer bars: check the tightening of nuts and bolts, re-tightening if necessary |
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Spring pack: Visually check for damages |
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Valves: Check and, if necessary, adjust valve clearance |
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Z3 - Additional services every 3 M maintenance service | |||||||
Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance |
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In the case of daily use, with heavy-duty service operation and mileage higher than 5,000 km/month. | |||||||
In case of daily use, with mixed service operation and mileage above 10,000 km/month. | |||||||
In the case of operation in highway service operation and mileage higher than 15.000 km/month. | |||||||
Z4 - Additional services every 4 M maintenance service | |||||||
Spring pack: Visually check for damages |
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Headlights: Check the aiming and adjust if necessary |
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In the case of misalignment | |||||||
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Adjust. | |||||||
ALB valve: Check the load dependent braking force adjustment and adjust if necessary |
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Fuel reservoir: Clean the filtering screen |
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In case of impurities inside the reservoir | |||||||
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Make the cleaning with a separate service order. | |||||||
Trailer coupling: Check for operation, play and condition |
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Exhaust system: check for tightness, condition and attachment |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
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Locate the cause and eliminate it, with a separate invoice. | |||||||
Fastening of the rear crossbar to the chassis frame (vehicles with trailer coupling): check the tightening of nuts and bolts |
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Trailer coupler: remove the cotter-pin, check the castle nut tightening and lock the castle nut with a new cotter-pin |
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Air radiators of the turbocooler and water: check for damage or obstruction of air flow |
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Engine brake: check and adjust operation conditions |
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Type 958.1 | |||||||
Ventilation and heating system: replace the dust filter |
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Only in the 1st and in the 2nd general maintenance service M | |||||||
"U" clamps of spring bundles: re tighten the nuts and bolts observing the specified tightening torque |
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Pneumatic suspension brackets to the rear axle (s): re-tighten the nuts and bolts |
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Observe the torque! | |||||||
J1 - Maintenance services every year | |||||||
Clutch actuation system: change the hydraulic fluid |
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Compressed air drier: change the air desiccator element |
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Engine cooling system: change the coolant and watch the concentration of the anti-corrosion product |
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System filled with coolant prepared with anti-corrosion product as per class MB 312.0. | |||||||
J2 - Maintenance services every 2 years | |||||||
Air filter: Change the filtering element |
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Observe assembly date. | |||||||
J3 - Maintenance services every 3 years | |||||||
Engine cooling system: change the coolant |
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Type 958.1 | |||||||
According to class MB 325.0/3/5; MB 326.0/3/5 | |||||||
Observe the anti-corrosive/antifreeze agent content concentration. | |||||||
If the coolant level is below the specified | |||||||
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Make the correction. | |||||||
Referenced documents
- ap0020b000010ub Maintenance intervals/maintenance notes
- ap0020b0020ta Lubrication points
- ap0020b0050ta Major assemblies - check tightness and condition
- ap0020b0051ta All lines and hoses, sensor cables - Check leaktightness and condition
- ap0020b0052ta Check leaktightness and condition of all containers, devices, shock absorbers, covers, boots, protective caps
- ap0020b0071td
- ap0020b0071td Checking nuts and bolts for tight seating. Retightening according to condition. Chassis and body
- ap0020b0073tb Tightening bolts and nuts. Observe official torque specifications! Chassis and body
- ap0530b0560tg Set valve clearance
- ap0941b0952ta Inspect radiator and charge air cooler for external soiling, clean according to condition
- ap1322b1351ta Inspect poly-V-belt for wear and damage
- ap1415b1450c Engine brake - checking condition and adjustment
- ap1800b0101tb Engine oil and oil filter change
- ap2000b2010ta Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration
- ap2520b2981tc Clutch actuation - replace brake fluid
- ap2600b2601a Manual transmission - oil change
- ap2600b2601i Manual transmission - oil change
- ap3110b3151ta Trailer coupling - Check function, play and attachment
- ap3320b3350tg Front axle wheel hubs - renew grease, check tapered roller bearing
- ap3500b3501a Rear axle - oil change
- ap4110b4150a Propeller shafts - check ball joints and sliding piece for play and wear
- ap4210b4260ta Adjust service brake and parking brake
- ap4210b4291tg Automatic brake adjusters - Checking wheel cylinder release travel
- ap4260b4381tg Compressed air drier - replacing granulate cartridges
- ap4600b4611tg Check and correct power steering fluid level
- ap4600b4650tg Checking condition of steering mechanism
- ap4710b4730a Clean fine-mesh suction filter of fuel tank
- ap4720b0780tg Replace fuel filter
- ap4720b0780tga Replace fuel filter
- ap4900b4950a Exhaust system - inspect leaktightness and condition
- ap8210b8260g Check and correct the adjustment of the headlamps
- ap8300b8381tg Replace dust filter for heating/air conditioning
- ap9140b1001a Check seat belts