ap0000b0004a

Put vehicle back into operation

Type ap · topic 00.00 · version 0105 · 2020-07-25

Applies to: Model 364, 368, 382, 384, 634, 688, 979

Where it sits

Function group 0 Overall › 00 Overall vehicle › 00.00 General — Series 364 · Series 368 · Series 382 · Series 384 · Series 634 · Series 688 · Series 979

EinPAS 10 Service › 10.10 Customer service › 10.10.30 Administration/service/mobility — Series 364 · Series 368 · Series 382 · Series 384 · Series 634 · Series 688 · Series 979

AP00.00-B-0004A

Put vehicle back into operation

16.07.2020

Model

364, 368, 382, 384, 634, 688, 979

1

Check for any difficulties when actuating engine start


If difficulty in starting the engine is identified, do not insist on starting the engine.
Otherwise, starting the engine with the battery at low voltage and insisting on starting it can cause irreparable damage to the components of the vehicle's electronic management system (modules) in addition to damage to the starter.

2

Remove all plastic covers

Remove all air intake system protections, major assemblies and exhaust vents previously installed during vehicle standstill.

3

Check the brake discs and parking brake


.

AP42.20-B-4350D

.

AP42.20-B-4350A

Ensure perfect cleaning of brake components, especially cleaning rusted parts such as discs and brake linings.

Remove the degreasing agent applied during standstill.

4

Clean plastic parts

Clean the instrument cluster, steering wheel, and other plastic parts only with a soft, preferably dry cloth, if necessary moisten it with water.

Do not use any other cleaners or solvents as they may damage the paint on the panel coating, steering wheel, etc.

5

Replace the engine oil


Type 382, 634 with engine 457.9

AP18.00-B-0101N

Vehicles 382.1 with engine 350.905

AP18.00-B-0101GAS

Type 368, 634.0 with engine 906.9, 926.9. 979.2 with engine 924.9, 382.177/178/18, 384.2 with engine 924.9, 926.9 with Code MS5 (Euro V)

AP18.00-B-0101G

Vehicles 382.155/189 with engine 936.9 with Code MS6 (Euro VI)

AP18.00-B-0101EVI

Type 368.004/054/104/154 with engine 906.999T Type 368.150/154 with engine 926.950T Type 382.171/176 with engine 926.942

AP18.00-B-0101DD

Vehicles 979.27 with engine 350.900

AP18.00-B-0101CUM

Type 688.276 with engine 904.924

AP18.00-B-0101B

Before the commissioning of the vehicle:

Replace the engine conservation oil previously applied during vehicle standstill.

6

Reinstall the service belts and observe the conservation condition of the pulleys


Vehicles 382.155/189 with engine 936.9 with Code MS6 (Euro VI)

AP13.20-B-1350EVI

Vehicles 382.1 with engine 350.905

AP13.20-B-1350C

Tension the V-belts of the engine.

If the grooves of the pulleys oxidize or the belts dry out:

Clean the pulleys and replace the dry belts.

7

Test the battery condition

.

AR54.10-B-1129A

Reconnect the ground line of the battery (in vehicles with general key switch on the key) and perform the tests.

If the battery is empty:

Reload it.


Model 368, 382, 384, 634, 688, 979

AR54.10-B-1130A

8

Check hydraulic steering for leaks and contamination

If leakage or contaminated hydraulic fluid is present:

Replace.


AR46.25-B-3300C


AR46.25-B-3300XA

9

Check the additive A550 in the fuel

The additive A550 in the fuel must be within 6 months.

Check fuel reservoir impurities through the filter and, if necessary:

Replace the fuel filter, the filter element of the pre-filter and vent.

10

Drain and fill the AdBlue® reservoir

11

Check the condition of the seal covers


Vehicles 368.0/1, 382.111/123, 384.06/07/201/223

AP46.00-B-4653B

Vehicles 382.15/17/18, 634.0

AP46.00-B-4653A

Check the condition of the seal covers (of the axle connecting rods, axle steering bars and suspension rods).

12

Check the mechanism and steering terminals clearance.

13

Check the coolant level

Inspect the anti-corrosion/antifreeze concentration if it is below the specified:

Replenish it.


Vehicles 368, 382.1, 384.06/07/2/3, 634.0

AP20.00-B-2010XA


Vehicle 979.270/272/276/277/278

AP20.00-B-2010LS


Vehicles 384.061/067/069/076/078/223/311/333, 688.276/277

AP20.00-B-2010B


Vehicles 382.155/189 with engine 936.9 with Code MS6 (Euro VI)

AP20.00-B-2010EVI

14

Check for impurities build-up in the air filter


.

AP09.10-B-0980E

AP09.10-B-0951A

15

Check air dryer APU valve

If the air dryer cartridge is out of specification:

Replace.


Vehicles 688, 979

AP42.60-B-4381A


Vehicles 364, 368, 382, 384, 634

AP42.60-B-4381C

16

Check the general condition of the tires

Check the general condition of the tires and wheels for possible damages, deformation, dryness, oxidation, filling valves (including the tire of the spare wheel) as well as the expiration date of the tires.

Carry out the tire calibration with the recommended pressure in the tables in the Vehicle Operation Manual.

If it is out of specification, or if it is malfunctioning:

Make the necessary repair.

17

Check the operation of the clutch and check the fluid level of the clutch


Vehicle 979.2

AP25.20-B-2981F

Vehicles 382.0/1, 634.0, 384.06/07/08/09

AP25.20-B-2981D

Vehicle 688

AP25.20-B-2981B

18

Check the transmission oil level

19

Check operation and lubricate the air conditioning system


Check that the air conditioning lubricating oil system is circulating.
Failure to do so may result in damage to the compressor or other components.

Run the engine at idle and turn on the air conditioning system (if available) at minimum speed and temperature for a period of 10 minutes.

For details, refer to the air conditioner manufacturer's manual.

Referenced documents