Shown on model 963 model generation 1 |
1 | Adhesive tape |
2 | Plug |
3 | Tml. 31 electric line (BN) (16 mm2) |
4 | Threaded pins |
5 | Threaded pins |
6 | Tml. 30 electric line (RD) (16 mm2) |
7 | Cover (cab connecting point) |
W54.18-A016-76
W54.18-A015-79
Shown on model 963 model generation 1 with code C7T (Integral rear area) |
3 | Electric line, tml. 31 (BN) (16 mm2) | 10 | Nut | |
6 | Electric line, tml. 30 (RD) (16 mm2) | 11 | Power distributor | |
8 | Passage grommet | 12 | Left engine ground bolt | |
9 | Electrical fuse (80 A) | A | Installation position |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Topical note | Notes on tilting the cab | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on safety-relevant components | |||
| Remove | ||
1 | Switch off ignition. | Retrofitting is only recommended on vehicles with batteries 220 Ah. | |
2 | Remove bottom trim for instrument panel on front passenger side. | ||
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3 | Open maintenance flap. | ||
4 | Remove cover (7). | ||
Retrofit | |||
5 | Cut electric line of tml. 31 (3) and electric line of tml. 30 (6) to size. | The length of the electric lines varies depending on the vehicle. Determine the required length on the vehicle. | |
6 | Cut two corrugated hoses for electric line tml. 31 (3) and electric line tml. 30 (6) to size. | The length of the corrugated hoses varies depending on the vehicle. Determine the required length on the vehicle. | |
7 | Pull electric line tml. 31 (3) and electric line tml. 30 (6) through one corrugated hose each. | ||
8 | Insert threaded pins (4, 5) and bolt onto rear. | The polarity of the threaded pins (4, 5) differs depending on the vehicle version. | |
Nut, terminal stud to connecting point for cab-chassis | |||
9 | Remove stop plug (2). | ||
10 | Drill two bores on stop plug (2). | Two bores with Ø 8 mm. | |
11 | Guide electric line tml. 31 (3) and electric line tml. 30 (6) through stop plug (2). | ||
12 | Attach a cable lug to each electric line for tml. 31 (3) and electric line for tml. 30 (6) using commercially available crimper. | ||
13.1 | Screw electric line tml. 30 (6) onto threaded pin (5). | Vehicles with code V2A (Actros model generation 1) or with code V2E (Antos model generation 1) or with code V2I (Arocs model generation 1) or with code V3K (Actros BM964 model generation 1) | |
Nut, terminal 30 to terminal stud | |||
13.2 | Screw electric line tml. 30 (6) onto threaded pin (4). | Vehicles with code V2B (Actros model generation 5) or with code V2F (Actros S/M cab model generation 5) or with code V2J (Arocs model generation 5) or with code V3L (Actros BM964 model generation 5) | |
Nut, terminal 30 to terminal stud | |||
14.1 | Screw electric line tml. 31 (3) onto threaded pin (4). | Vehicles with code V2A (Actros model generation 1) or with code V2E (Antos model generation 1) or with code V2I (Arocs model generation 1) or with code V3K (Actros BM964 model generation 1) | |
Nut, terminal 31 to terminal stud | |||
14.2 | Screw electric line tml. 31 (3) onto threaded pin (5). | Vehicles with code V2B (Actros model generation 5) or with code V2F (Actros S/M cab model generation 5) or with code V2J (Arocs model generation 5) or with code V3L (Actros BM964 model generation 5) | |
Nut, terminal 31 to terminal stud | |||
15 | Use adhesive tape (1) to fix corrugated hoses onto stop plug (2) and insert at cab connecting point. | ||
16 | Tilt cab. | ||
17.1 | Remove ground line from the battery. | Vehicles with code C7K (Battery carrier, batteries stacked) or with code C7T (Integral rear end) | |
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17.2 | Remove battery . | Vehicles with code C7J (Battery carrier, batteries side-by-side) | |
Work instructions have not yet been created for these vehicles. | |||
18 | Remove cover from power distributor (11). | The installation location of the power distributor (11) differs depending on the vehicle version. | |
19.1 | Push open blind plug X5 on power distributor (11) and attach feed-through grommet (8). | Vehicles with code V2A (Actros model generation 1) or with code V2E (Antos model generation 1) or with code V2I (Arocs model generation 1) or with code V3K (Actros BM964 model generation 1) | |
19.2 | Push open blind plug X11 on power distributor (11) and attach feed-through grommet (8). | Vehicles with code V2B (Actros model generation 5) or with code V2F (Actros S/M cab model generation 5) or with code V2J (Arocs model generation 5) or with code V3L (Actros BM964 model generation 5) | |
20.1 | Insert electrical fuse (80 A) (9) into power distributor (11) at fuse X5 slot for and screw onto upper nut (10). | Vehicles with code V2A (Actros model generation 1) or with code V2E (Antos model generation 1) or with code V2I (Arocs model generation 1) or with code V3K (Actros BM964 model generation 1) | |
Nut, positive line/fuse to stud bolt for power distributor | |||
20.2 | Insert electrical fuse (80 A) (9) into power distributor (11) at fuse X11 slot for and screw onto upper nut (10). | Vehicles with code V2B (Actros model generation 5) or with code V2F (Actros S/M cab model generation 5) or with code V2J (Arocs model generation 5) or with code V3L (Actros BM964 model generation 5) | |
Nut, positive line/fuse to stud bolt for power distributor | |||
21 | Route electric line tml. 31 (3) and electric line tml. 30 (6) without any chafing and fix in place using cable ties. | Ensure correct installation position (A) at pivot point of cab. To do so, route lines at side on subharness so that unobstructed movement is guaranteed when tilting cab. | |
Pliers | |||
22 | Insert tml. 30 electric line (6) on power distributor (11) through feed-through grommet (8). | Pliers | |
23 | Use commercially available crimper to attach cable lug onto electric line tml. 30 (6) and screw onto electrical fuse (80 A) (9). | Nut, positive line/fuse to stud bolt for power distributor | |
24 | Attach cable lug onto electric line tml. 31 (3) using commercially available crimper and bolt onto left engine ground bolt (12). | Nut, ground line to engine ground bolt | |
Pliers | |||
25.1 | Attach ground line to battery. | Vehicles with code C7K (Battery carrier, batteries stacked) or with code C7T (Integral rear end) | |
| |||
25.2 | Install battery. | Vehicles with code C7J (Battery carrier, batteries side-by-side) | |
Work instructions have not yet been created for these vehicles. | |||
26 | Tilt back cab. | ||
| Install | ||
27 | Install cover on power distributor (11). | ||
28 | Install cover (7). | ||
29 | Close maintenance flap. | ||
30 | Install bottom trim for instrument panel on front passenger side. | ||
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Update Vehicle Documentation (VeDoc) | |||
31 | Attach "Pre-installation for electrical devices retrofitted as per AN54.18-W-2000A" note under field organization texts to DG 54. |
352 589 02 37 00
Pliers
Parts ordering note |
Part no. | Designation | Quantity |
A 000 827 97 59 | Data storage medium (purchase order with vehicle identification number (VIN) and "code E9G" in the additional field) | 1 |
A 000 990 02 16 | Threaded pins | 2 |
N 910112 008000 | Nut | 2 |
N 000000 001877 | Nut | 2 |
N 046234 006000 | Cable lug | 1 |
N 046234 008000 | Cable lug | 2 |
N 046234 010000 | Cable lug | 1 |
N 000000 006627 | MIDI fuse (80 A) insert | 1 |
N 000000 003879 | Washer | 2 |
A 960 546 32 86 | Feed-through grommet on power distributor (pure white) | 1 |
A 000 540 70 27 | Tml. 30 electric line (RD) (16 mm2) | n. B. |
A 000 540 68 27 | Tml. 31 electric line (BN) (16 mm2) | n. B. |
A 000 546 19 30 | Corrugated tube | n. B. |
Referenced documents
- ah0000z001901a Notes on safety-relevant components
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ah6080n000301a Notes on tilting the cab
- ar5410w0003h Disconnect/connect battery ground line
- ar6810w1502h Remove/install bottom paneling for dashboard on passenger side
- as6080z000101a Risk of injury caused by body parts being pinched or crushed as cab is tilted