ad2719s3003b

Automatic transmission (ATN) diagnosis operational check

Type ad · topic 27.19 · version 0103 · 2003-06-20

Applies to: MODEL 638 with ENGINE 611.980 with CODE (G40) Automatic transmission with CODE (MQ4) Engine OM611 DE22 LA (75 kW) with CODE (MQ5) Engine OM611 DE22 LA (90 kW) MODEL 638 with ENGINE 111.950 /980 with CODE (G40) Automatic transmission with CODE (MR7) Engine M111 E20 (95 kW) Euro III with CODE (MR8) Engine M111 E20 (105 kW) Euro III

Where it sits

Function group 2 Chassis › 27 Automatic transmission › 27.19 Transmission - electrical system — Series 611 (models 980) · Series 638

Also applies to engines/gearboxes: 111 950, 111 980

AD27.19-S-3003B

Automatic transmission (ATN) diagnosis operational check

26.5.98

MODEL 638 with ENGINE 611.980
with CODE (G40) Automatic transmission
with CODE (MQ4) Engine OM611 DE22 LA (75 kW)
with CODE (MQ5) Engine OM611 DE22 LA (90 kW)

MODEL 638 with ENGINE 111.950 /980
with CODE (G40) Automatic transmission
with CODE (MR7) Engine M111 E20 (95 kW) Euro III
with CODE (MR8) Engine M111 E20 (105 kW) Euro III

Automatic transmission diagnosis (ATN) previous knowledge

AD27.19-S-2001B

Automatic transmission (ATN) emergency running

AD27.19-S-2001-11A

Operational check

Scope of test

Operation/requirement

Specification

Possible cause / Remedy

1

Fault indicator

Ignition:ON

Warning lamp comes on after switching on the ignition for approx. 2 s

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-41A

AD27.19-S-6000-41B

2

Selector lever position

Ignition:ON

Operate brake pedal

Shift through all selector lever positions

Check selector lever position using actual value 08 in the HHT

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-02C

AD27.19-S-6000-02D

AD27.19-S-6000-10C

AD27.19-S-6000-24C

AD27.19-S-6000-39A

3

Kick down switch (S91)

Ignition:ON

Operate accelerator using actual value 04 in the HHT until value 100% is displayed. Pressure point must be clearly felt.

Push accelerator to the board and check the kick-down function with the aid of the actual value 10 in the HHT.

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-02C

AD27.19-S-6000-02D

AD27.19-S-6000-28C

AD27.19-S-6000-28D

4

Program pre-selector (S4)

Ignition:ON

Shift through the driving programs and compare with the HHT actual value 09

Model 638 with Engines 111.950/980 up to 31.1.00

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-02C

AD27.19-S-6000-02D

AD27.19-S-6000-37A

5

Program pushbutton (S3)

Ignition:ON

Shift through the driving programs and compare with the HHT actual value 26

Model 638 with Engines 111.950/980 as of 1.2.00 or with Engine 611.980

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-02C

AD27.19-S-6000-02D

AD27.19-S-6000-38A

6

Stop lamp switch

Ignition:ON

Check stop lamp switch ON/OFF function using actual value 11 in the HHT.

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-10C

AD27.19-S-6000-26C

7

Oil-temperature sensor

Ignition:ON

Check the oil-temperature with the HHT- actual value 05, and conduct a plausibility check

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-48A

8

Solenoid valve and pressure regulator

Actuate the transmission's solenoid valve and pressure regulator

AD27.19-S-2001-08A

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-42A

AD27.19-S-6000-43A

AD27.19-S-6000-44A

AD27.19-S-6000-45A

AD27.19-S-6000-46A

AD27.19-S-6000-47A

9

Starter interlock

Shift selector lever to position P

Ignition:ON

Start engine

Ignition:OFF/ON

Operate brake pedal

Shift selector lever to position R

Start engine

Ignition:OFF/ON

Operate brake pedal

Shift selector lever to position N

Start engine

Engine starts

Engine does not start, starter should not turn

Engine starts

In selector lever positions D, 3, 2, 1 the engine should not start

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-10C

AD27.19-S-6000-13C

AD27.19-S-6000-24C

10

Keylock

Shift selector lever to position P

Ignition:ON

Operate brake pedal

Shift selector lever to position R

Shift selector lever to position P

Key cannot be removed

Key can be removed

AD27.19-S-6000-10C

AD27.19-S-6000-24C

Mechanical fault in ignition

11

Shiftlock

Shift selector lever to position P

Ignition:ON

Do not operate brake pedal

Attempt to move the selector lever to position R

Operate brake pedal

Attempt to move the selector lever to position R

Selector lever locked

Selector lever position R can be engaged

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-10C

Mechanical fault in selector lever interlock

12

Stall speed

Operate brake pedal and hold

Pull parking brake on full

Shift selector lever to position D

Press accelerator to board

Engine version M 111 E20 (MR7)=

2100 200 min-1

Engine version M 111 E23 (MR)=

2300 200 min-1

Engine version OM 611 DE22 LA (MQ4)=

2380 200 min-1

Engine version OM 611 DE22 LA (MQ5)=

2575 200 min-1

AD27.19-S-6000-26C

Automatic transmission control module

13

Reverse gear function

Shift selector lever to position P

Operate brake pedal

Ignition:ON

Start engine

Shift selector lever to position R

If possible release the brake and reverse a short distance with the vehicle

AD27.19-S-6000-01C

AD27.19-S-6000-01D

AD27.19-S-6000-40A

Referenced documents