Remove/install oil pan

AR01.45-P-7500F

Remove/install oil pan

24.02.2020

Engine

112 in model 210.06/26/66

Engine

113 in model 210

Modification notes

24.02.2020

Document completely revised.

1

Fan

5

Screw, engine mount

9

Resonator

2

Fan shroud

6

Bolt, steering joint

10

Resonance unit

3

Oil pan bottom section

7

Oil pan top section

B40

Oil sensor (oil level, temperature and quality)

4

Oil pipe

8

Engine mount

15

Screws for front axle carrier

16

Front axle carrier

17

Bracket

18

Oil line

 Warning

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.

AS00.00-Z-0001-01A

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

Notes on bolted connections with self tapping screws

AH00.00-P-0007-01SF

Notes on automatic transmission

Engine 112 in model 210.06/26/66 with transmission 722.6
Engine 113 in model 210 with transmission 722.6

AH27.19-P-0001-01NKB

 

Remove/install

1

Raise vehicle using vehicle lift and secure in place.

AR00.60-P-1006A

2

Remove lower engine compartment paneling.

AR61.20-P-1105AB

 Installation: Only install lower engine compartment paneling after leak test.

3

Drain off engine oil and collect with suitable container.

 Oil drain screw to oil pan

*BA01.45-P-1003-01B

 Engine oil

*BF18.00-P-1001-01H

4.1

Detach engine cover vertically upwards from cylinder head covers and remove.

Engine 112 in model 210.06/26/66
Engine 113 in model 210 (except 210.074/274)

4.2

Detach air filters vertically upwards from cylinder head covers and remove.

Engine 113 in model 210.074/274

 Air filters are integrated in engine cover.

5

Release and disconnect electrical connector of fan (1).

In vehicles with electric fan (1).

6

Remove fan (1).

AR20.40-P-5660C

7

Remove fan shroud (2).

8

Disconnect electrical connector from hot film MAF sensor (B2/5) and remove resonator (9) at cylinder head cover.

9

Remove resonator (9) with resonance body (10).

Model 210 with engine 112/113.940

AR07.07-P-1454A


Handle plastic lug carefully.
Plastic lug will otherwise be damaged.

 Resonator (9) is secured at rear on intake manifold with a plastic lug.

10

Remove hot film MAF sensor (B2/5) with air intake pipe.

ENGINE 113.980 in MODEL 210.074/274

AR07.07-P-1454AG

11

Remove brackets of automatic transmission oil lines at oil pan bottom section (3) and oil pan top section (7).

Engine 112 in model 210.06/26/66 with transmission 722.6
Engine 113 in model 210 with transmission 722.6

 M6

*BA00.10-P-1002-01A

12

Remove oil pan bottom section (3).

AR01.45-P-7555VA

13

Release and disconnect electrical connector from oil sensor (oil level, temperature, and quality) (B40).

14

Remove bolt at cylinder head cover and remove oil pipe (4) from oil dipstick.

 Installation: Replace sealing ring.

 Screw/bolt, cylinder head cover

*BA01.20-P-1001-01E

15

Remove left and right automatic transmission oil lines at transmission bell housing, place automatic transmission oil lines to one side and collect oil with suitable container.

Engine 112 in model 210.06/26/66 with transmission 722.6
Engine 113 in model 210 with transmission 722.6

 Installation: Install new sealing rings.

 Banjo bolt or union nut, oil cooler line to torque converter and transmission housing

*BA27.55-P-1002-01B

16

Seal connections with suitable stop plugs.

Engine 112 in model 210.06/26/66 with transmission 722.6
Engine 113 in model 210 with transmission 722.6

 Record plug

*129589009100

17

Remove engine mount screws (5) from engine mounts (8) at front at front axle carrier (16).

 Engine 113.940 in model 210.070/270
Engine 113.940 in model 210.083/283
Engine 113.980 in model 210.074/274Bolt, front engine mount to front axle carrier

*BA22.10-P-1001-01L

18

Attach engine carrier.

AR01.10-P-7500-03B

 Supports for engine support bracket (2_each)

*210589006100

 Engine support frame

*140589016100

19

Lift engine with engine carrier arm.


Engine and its detachable parts may not be in contact with body.
Body, engine or detachable parts on engine will otherwise be damaged.


Do not subject coolant lines to stress.
Otherwise damage and leaks can occur.

 Supports for engine support bracket (2_each)

*210589006100

 Engine support frame

*140589016100

20

Support front axle carrier (16) with pit hoist or assembly lift.

AR33.10-P-0100-03B

 Assembly adapter

*210589016200

21

Remove steering coupling bolt (6).

AR46.20-P-0600-01A

 Installation: Replace nut and screw/bolt.

 Bolt, steering joint

*BA46.10-P-1001-01B

22

Tension front axle springs.

AR32.20-P-0200-01A

 Tensioning device

*203589013100

 Clamping plates

*202589136300

 Tensioning device

*202589023100

 Tensioning device

*202589013100

23

Remove bracket (17) of oil line (18) at front axle carrier (16).

 M6

*BA00.10-P-1002-01A

24

Remove front axle carrier screws (15) at front axle carrier (16).

 Screw/bolt, front axle carrier to front end

*BA33.10-P-1003-01A

25

Lower front axle carrier (16).

 Installation:
Contact surfaces of front axle carrier (16) to longitudinal member must be clean and even.
Inset locking pins (arrows) at front axle carrier (16) during positioning in bores at longitudinal member.

26

Remove oil pan top section (7).

Bolt plan for oil pan

AR01.45-P-7500-06F

Notes on sealant path for oil pan

Motor 113.940/980

AH01.45-P-0001-01CD

Notes on sealant path for oil pan

Motor 112

AH01.45-P-0001-01C

 Remove oil pan top section (7) in direction of travel towards front; slightly turn crankshaft in direction of engine rotation if necessary.

 Installation:
Pay attention to different screw/bolt lengths and screw/bolt diameters.

 Installation: Apply sealant and observe sealant path at oil pan top section (7) in this connection.

 Bolt, oil pan to cylinder crankcase

*BA01.45-P-1001-01B

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

 Application gun

*112589002500

27

Clean sealing surfaces at oil pan top section (7) and at crankcase.


Do not use any sharp-edged tools or abrasive paper.
The sealing surfaces can be damaged otherwise.

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

28

Install in the reverse order.

29

Check engine oil level and correct if necessary.



AP18.00-P-1848U

30

Check oil level in automatic transmission, correct if necessary.

Engine 112 in model 210.06/26/66 with transmission 722.6
Engine 113 in model 210 with transmission 722.6

AR27.00-P-0100AC

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

31

Perform engine test run; while doing so, check function and leak tightness of the engine.

32

Install lower engine compartment lining.

AR61.20-P-1105AB

33

Release vehicle and lower with vehicle lift.

AR00.60-P-1006A

34

Read out fault memory and delete if necessary.



AD00.00-P-2000-04A

If faults have been stored due to assembly or test work:



Clear these from the fault memory once the work has been completed. Diagnosis Manual Volume 2, Index 0: Connecting and using test equipment.

35

Check wheel alignment, adjust if necessary.

AR40.20-P-0322D

 Headless screws: bolts and nuts, coarse-pitch thread

Number

Designation

Model all (4xWD, CAR, smart)

BA00.10-P-1002-01A

M6

8.8

Galvanized

Nm

9

Phosphated

Nm

9

10.9

Galvanized

Nm

13

Phosphated

Nm

12

12.9

Galvanized

Nm

16

Phosphated

Nm

14

 Crankcase ventilation, cylinder head cover

Number

Designation

Engine 112

Engine 113

BA01.20-P-1001-01E

Screw/bolt, cylinder head cover

Stage 1

Nm

9

9

Stage 2

°

–

–

 Oil pan

Number

Designation

Engine 112.910/ 911/912/913/914/ 915/917/920/921/ 922/923/940/941/ 942/943/944/945/ 946/947/949/951/ 954/955/960/961/ 970/972/973/976

Engine 113.940/ 941/942/943/944/ 960/961/962/963/ 965/967/968/969/ 980/981/982/984/ 986/992/995

BA01.45-P-1001-01B

Bolt, oil pan to cylinder crankcase

M6

Nm

9

9

M8

Nm

20

20

 Oil pan

Number

Designation

Engine 112.910/ 911/912/913/914/ 915/917/920/921/ 922/923/940/941/ 942/943/944/945/ 946/947/949/951/ 954/955/960/961/ 970/972/973/976

Engine 113.940/ 941/942/943/944/ 960/961/962/963/ 965/967/968/969/ 980/981/982/984/ 986/992/995

BA01.45-P-1003-01B

Oil drain screw to oil pan

M14

Nm

30

30

 Engine mounts, engine supports

Number

Designation

Engine 112.911/914/921/941, 113.940/980 in model 210.061/062/ 063/065/070/074/261/ 262/263/265/270/274

Engine 112.921/941, 113.940 in model 210.081/ 082/083/281/ 282/283

BA22.10-P-1001-01L

Bolt, front engine mount to front axle carrier

Nm

35

35

 Transmission oil cooling

Number

Designation

Transmission 722.6 in model 170, 171, 203, 209, 210, 215, 219, 220, 230, 240

BA27.55-P-1002-01B

Banjo bolt or union nut, oil cooler line to torque converter and transmission housing

Stage 1

Nm

5

Stage 2

°

90

Hexalobular bolt

Nm

–

 Front axle carrier

Number

Designation

Model 210 (except 210.08/28)

Model 210.08/28

BA33.10-P-1003-01A

Screw/bolt, front axle carrier to front end

Nm

130

130

 Steering shaft

Number

Designation

Model 210

BA46.10-P-1001-01B

Bolt, steering joint

Nm

20

 Engine lubrication

Number

Designation

ENGINE 112 (except 112.916/953/975) shortened maintenance interval

ENGINE 112 (except 112.916/953/975) Maximum maintenance interval

BF18.00-P-1001-01H

Engine oil

Filling capacity with oil filter

Liter

8,0

8,0

Filling capacity without oil filter

Liter

7,5

7,5

Sheet

BB00.40-P-0229-01A

-

Sheet

BB00.40-P-0229-03A

-

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-05A

 Engine lubrication

Number

Designation

ENGINE 113.940/ 941/942/943/960/ 961/962/969/982 Shortened maintenance interval

ENGINE 113.940/ 941/942/943/960/ 961/962/969/982 Maximum maintenance interval

BF18.00-P-1001-01H

Engine oil

Filling capacity with oil filter

Liter

8,0

8,0

Filling capacity without oil filter

Liter

–

–

Sheet

BB00.40-P-0229-01A

-

Sheet

BB00.40-P-0229-03A

-

Sheet

BB00.40-P-0229-05A

BB00.40-P-0229-05A

 Engine lubrication

Number

Designation

ENGINE 113.944/ 980/981/984/986/ 991

BF18.00-P-1001-01H

Engine oil

Filling capacity with oil filter

Liter

7,5

Filling capacity without oil filter

Liter

–

Sheet

-

Sheet

-

Sheet

BB00.40-P-0229-05A

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09