Convert vehicles with Euro 6 standard to no regulated emissions standard (countries without emissions legislation)

SM00.10-W-0031A

Convert vehicles with Euro 6 standard to no regulated emissions standard (countries without emissions legislation)

23.07.2020

Model

963, 964 with engine 471.9

with code M5L (Engine version Euro VI version 2)

except code M5B (2. Engine generation OM471)

Model

963, 964 with engine 471.9

with code M5Z (Engine version, Euro VI)

Modification notes

22.07.2020

Parts ordering notes revised.

Party ordering note table

1

Exhaust gas recirculation cooler

5

Cap

2

Exhaust manifold center part

6

Empty sleeves (or modified diesel particulate filter)

3

Oil separator (with closed crankcase ventilation system)

7

Exhaust aftertreatment unit

4

Cap

1

Exhaust gas recirculation cooler

4

Cap

5

Cap

8

Exhaust gas recirculation line

9

Exhaust gas recirculation valve

10

Clip

11

Clip

Convert

1

Retrofit additional chassis-mounted fuel prefilter.

Only on vehicles without code M8Y (Additional chassis-mounted fuel prefilter)



AN47.20-W-0006A

2

Convert vehicle to open crankcase ventilation system.

Only on vehicles on which an oil separator with open crankcase ventilation system is not yet installed.

SM01.20-W-0006A

 Since approx. Q3/2014, vehicles have been equipped with oil separators with an open crankcase ventilation system as standard.
On vehicles built during the transition period from Q2/2014 to Q4/2014, a check must be made directly at the vehicle to establish whether an oil separator with closed crankcase ventilation system or an oil separator with open crankcase ventilation system is installed.

3

Replace exhaust manifold center section (2) with modified variant.



AR14.10-W-3010H

 Do not reinstall the EGR line (8).

4

Seal exhaust gas recirculation cooler (1) with cap (5) and clamp (10).

5

Seal exhaust gas recirculation valve (9) with cap (4) and clamp (11).

6.1

Convert both diesel particulate filters.

Countries without a return process for diesel particulate filters and/or vehicles with generation II exhaust gas aftertreatment unit.

SM49.20-W-0010A

 Vehicles with generation II exhaust gas aftertreatment units have only one temperature sensor on the front side. On these vehicles, the small empty sleeves available do not fit so the diesel particulate filters must be converted here.

 As a diesel particulate filter is no longer required after the conversion, both diesel particulate filter elements must be "scooped out" as per the work instructions, i.e. the filter substrate must be removed and the resulting empty sleeves (6) installed again.

6.2

Remove both diesel particulate filters and replace with empty sleeves (6).

Countries with return process for diesel particulate filters.



Vehicles with two exhaust temperature sensors downstream of diesel oxidation catalytic converter

AP49.10-W-4980H

 Two empty sleeves (6) must be ordered, as the package contents contain only one. Items are returned using the part number for the empty sleeves (6). Old diesel particulate filters may only be returned if empty sleeves (6) have been purchased.
Old parts must be placed together with the lead seal in the corrosion protection packaging and sealed using a cable tie. Refund values are only paid out if the old parts are mechanically undamaged, are not disassembled and do not exhibit excessive corrosion. Details on the return criteria are available in the XENTRY Portal:
https://xentryportal.mercedes-benz.com/go/return_criteria

Change software release

7

Change software release in various control units.

SM00.10-W-0033A

VeDoc documentation

8

Document conversion in VeDoc.

SM00.10-W-0007-02C

Marking

9

Change/replace engine model plate and attach additional vehicle identification plate to cab or modify existing vehicle identification plate.

SM00.10-W-0034A

Setting operating fluids

10

Set data of operating fluids.

 As a result of the conversion, there are changes to the maintenance routine, e.g. due to the absence of the diesel particulate filters.
In the onboard computer, the engine oil quality and the fuel grade must be changed under operating fluids so that the operating fluids correspond to those used or predominantly used.
The maintenance system then automatically adapts the service dates.
The setting can be made via the onboard computer (see the owner's manual) or XENTRY.

Certification

11

Request manufacturer's certificate.

 The required manufacturer certification can be requested from the address given below:
Certification Department TP/EVH
Telephone: +49 711 17 52093
Email: [email protected]

Parts ordering note

Part no.

Designation

Quantity

Information: A generation I exhaust gas aftertreatment unit has two temperature sensors on the front side. A generation II exhaust gas aftertreatment unit has only one temperature sensor on the front side. See also: AH49.20-N-0001-04A Distinguishing features of exhaust gas aftertreatment unit.

A 000 490 00 22

Empty sleeve

2

A 000 490 05 81

Parts kit for: Vehicles with code M5Z (Engine version Euro VI) and generation I exhaust gas aftertreatment unit that do not have an oil separator with open crankcase ventilation system.

1

A 000 490 07 81

Parts kit for: Vehicles with code M5Z (Engine version Euro VI) and generation I exhaust gas aftertreatment unit that have an oil separator with open crankcase ventilation system.

1

A 000 490 17 81

Parts kit for vehicles with code M5Z (Engine version Euro VI) and generation II exhaust gas aftertreatment unit or vehicles with code M5L (Engine version Euro VI, version 2) and generation II exhaust gas aftertreatment unit. Information: If the vehicles do not have an oil separator with open crankcase ventilation system, the parts named below must also be ordered:

1

A 472 010 66 62

LU oil separator

1

A 001 988 95 35

LU plug

1

A 005 997 92 89

Plug-in connector

1

N 000000 000668

Clip

1

A 472 018 07 80

Metal seal

1

A 472 018 01 80

Metal seal

1

A 472 997 20 45

O-ring

1