Remove/install condenser

AR83.30-S-6540C

Remove/install condenser

13.02.2019

Model

415 with engine 200, 607, 608

with code H06 (Air-conditioning system)

Model

415 with engine 200, 607, 608

with code HH9 (Air conditioner, automatic heater control)

Modification notes

12.02.2019

Method extended

Operation steps 5, 8

08.02.2019

Method extended

Operation steps 1, 2

AR20.20-S-3865-10CD

Shown with engine 607

1

Screw

2

Condenser

3

Retaining clips (with engine 200, 607)

Shown with engine 608

1

Screw

4

Lock (with engine 608)

2

Condenser

5

Screw (with engine 608)

 Danger

Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0006-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Notes on handling refrigerant R1234yf

AH83.30-P-0003-02A

Notes on handling refrigerant R134a

AH83.30-N-0003-01A

 

Remove/install

1

Discharge air conditioning system.

Model 415 except code HX1 (R-1234yf refrigerant)

AR83.30-S-1760C

Model 415 with code HX1 (R-1234yf refrigerant)

AR83.30-S-1760CA

2

Remove cross member.

AR62.30-S-1360C

3

Remove air supply ducting from cooler.

AR20.20-S-6823C

4

Remove air duct segment on cooler.

AR20.20-S-3865-10CD

5

Remove screw (5).

Model 415 with engine 608

6

Remove bolts (1).

 Bolt, refrigerant line for A/C compressor to condenser on condenser

*BA83.30-N-1003-01I

 Bolt, refrigerant line for condenser to evaporator on condenser

*BA83.30-N-1002-01I

7

Detach refrigerant lines from condenser (2).



Compressor oils (specification 362.1)

BB00.40-P-0362-01A

 Seal connections.

 Installation: Replace sealing rings and moisten with compressor oil.

 Record plug

*129589009100

8

Remove condenser (2).

 Model 415 with engine 200, 607
To do this, squeeze retaining clips (3) together, unhook condenser (2) at side (arrows) and remove.

 Model 415 with engine 608
To do this, release locks (4), guide out condenser (2) upward and remove.

9

Install in the reverse order.

 Air conditioning

Number

Designation

Model 415

BA83.30-N-1002-01I

Bolt, refrigerant line for condenser to evaporator on condenser

Nm

8

 Air conditioning

Number

Designation

Model 415

BA83.30-N-1003-01I

Bolt, refrigerant line for A/C compressor to condenser on condenser

Nm

8