Glue in side window of panoramic glazing

AR67.30-D-0010-01A

Glue in side window of panoramic glazing

Model

906.657

with code P0E (Sprinter Tourer master code)

Model

906.657

with code P0F (Master code for Sprinter Tourer 19+1 Inland)

Model

906.657

with code P0G (Master code Sprinter Tourer 16+1)

Model

906.657

with code P0H (Master code Sprinter Tourer 19+1)

Model

906.657

with code PE4 (DCAA bus master code, Argen)

Model

906.657

with code PE5 (Mastercode, bus seats on raised base, Argen)

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1001-02C

Distance from upper edge of side window to upper edge of sidewall

Dimension "A"

mm

6 (2)

For picture, see

AR67.30-D-0010-01A

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1002-02C

Distance between rear side window and center side window

Dimension "B"

mm

6 (2)

For picture, see

AR67.30-D-0010-01A

Side window

Number

Designation

Model 906.657 with code P0E (Master code Sprinter Tourer 16+1 Germany) or with code P0F (Master code Sprinter Tourer 19+1 Germany) or with code P0G (Master code Sprinter Tourer 16+1) or with code P0H (Master code Sprinter Tourer 19+1) or with code PE4 (Master code Bus, DCAA, Argen) or with code PE5 (Master code Bus, platform seating, Argen)

BE67.30-N-1003-02C

Distance between center side window and front side window

Dimension "C"

mm

7 (2)

For picture, see

AR67.30-D-0010-01A

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00

Shown on right side of vehicle

1

Side window(s)

2

Side window(s)

1

Attach 2 cup suction tools to outside of side window (1).

2

Adjust side window (1) in window cutout with  feeler gauge.   

 Adjust dimension (B) between side window (1) and side window (2) with  feeler gauge.
Adjust dimension (A) of side window (1) to upper edge of side wall with  feeler gauge.
Upper edges (arrow J) of side window (1) and side window (2) must be in alignment.
Rear edge (arrows K) of side window (1) and body joints are now located above each other.

 Helper required.

3

Mark installation position of side window (1).

 Only cut through fabric tape at edge of side window (1).
Otherwise paint damage can occur.

 For this purpose, affix fabric tape over edge of side window (1) on body and cut through at edge of side window (1).

 Helper required.

4

Remove side window (1) from window cutout and set down with the inside facing upwards on a suitable base.

 Helper required.

Shown on right side of vehicle

1

Side window(s)

2

Side window(s)

3

Side window(s)

5

Completely close sliding door.

When aligning side window (2) on right side of the vehicle.

6

Attach 2 cup suction tools to outside of side window (2).

7

Adjust side window (2) in window cutout with  feeler gauge.     

 Adjust dimension (B) between side window (2) and side window (1) with  feeler gauge.
Adjust dimension (C) between side window (2) and side window (3) with  feeler gauge.
Adjust dimension (A) of side window (2) to upper edge of side wall with  feeler gauge.
The respective upper edges (arrows) of the side windows (1, 2, 3) must be in alignment.

 Helper required.

8

Mark installation position of side window (2).

 Only cut through fabric tape at edge of side window (2).
Otherwise paint damage can occur.

 For this purpose, affix fabric tape over edge of side window (2) on body and cut through at edge of side window (2).

 Helper required.

9

Remove side window (2) from window cutout and set down with the inside facing upwards on a suitable base.

 Helper required.

Shown on right side of vehicle

2

Side window(s)

3

Side window(s)

10

Completely close sliding door.

When aligning side window (3) on right side of the vehicle.

11

Attach 2 cup suction tools to outside of side window (3).

12

Adjust side window (3) in window cutout with  feeler gauge.   

 Adjust dimension (C) between side window (3) and side window (2) with  feeler gauge.
Adjust dimension (A) of side window (3) to upper edge of side wall with  feeler gauge.
Upper edges (arrow) of side window (3) and side window (2) must be in alignment.

 Helper required.

13

Mark installation position of side window (3).

 Only cut through fabric tape at edge of side window (3).
Otherwise paint damage can occur.

 For this purpose, affix fabric tape over edge of side window (3) on body and cut through at edge of side window (3).

 Helper required.

14

Remove side window (3) from window cutout and set down with the inside facing upwards on a suitable base.

 Helper required.

15

Cut to size 2 application nozzles (5).

 Cut 1st application nozzle (5) with a small notch (10 mm dimension (E)).
Cut 2nd application nozzle (5) with a large notch (18 mm dimension (E)).

5

Application nozzle

F

Dimension (10 mm)

Shown on right side of vehicle

1

Side window(s)

a

Bonding areas

d

Visible joint

2

Side window(s)

b

Bonding areas

e

Gluing area

3

Side window(s)

c

Visible joints

16

Apply adhesive bead on respective side window (1, 2, 3).

 Attach respective side window (1, 2, 3) within 10 min in window cutout.
Adhesion of adhesive material is otherwise impaired.

 Adhesive bead must have the same height as dimension (E) of application nozzle (5) during application.
The adhesive material will otherwise be pressed out at the edge of the respective side window (1, 2, 3) during installation and the leaktightness and/or strength is not ensured.

 Use application nozzle (5) with small notch (10 mm, dimension (E)) in bonding area (a).
Use application nozzle (5) with large notch (18 mm, dimension (E)) in bonding area (b).

 Use application nozzle (5) with large notch (18 mm, dimension (E)) to apply the lower adhesive bead in bonding area (e) on right side window (2).
Use application nozzle (5) with small notch (10 mm, dimension (E)) to apply the lower adhesive bead in bonding area (e) on left side window (2).
Guide application nozzle (5) at a right angle to respective side window (1, 2, 3).
Allow end of adhesive bead to run out parallel to start of adhesive bead.

17

Install respective side window (1, 2, 3) in window cutout.

 Helper required.

18

Adjust respective side window (1, 2, 3).

 Do not press on respective side window (1, 2, 3) too strongly.
In the case of excessive pressure, the risk exists that the respective side window (1, 2, 3) breaks.

 Press on relevant side window (1, 2, 3) until dimension (G) is achieved between respective side window (1, 2, 3) and window cutout.
Adjust dimension (G) between outside of respective side window (1, 3) and visible joints (c) in window cutout and/or between outside of side window (2) in window cutout and visible joints (c, d) so that uniform.
Then align respective side window (1, 2, 3) with attached fabric tape.

 The respective edges of the side window (1, 2, 3) must run parallel to the edges of the adjacent side windows (1, 2, 3).

G

Dimension (approx. 6 to 8 mm)

19

Fix position of respective side window (1, 2, 3) with fabric tape.

 Carefully fix in place respective side window (1, 2, 3).
Otherwise, the respective side window (1, 2, 3) can move during the adhesive curing time.

 Observe curing time of adhesive according to manufacturers specifications.
Otherwise, the leaktightness and/or strength is not ensured.