Remove/install rear window

AR67.20-S-5145P

Remove/install rear window

15.10.2018

Model

470, 471

except code W85 (Rear window, electrically operated)

Modification notes

11.10.2018

Repair materials reference BR00.45-Z-1187-02A replaced by BR00.45-Z-1180-02A

Operation steps 14, 15, 16

11.10.2018

Repair materials reference BR00.45-Z-1187-02A replaced by BR00.45-Z-1180-02A

Operation step 2

AR67.00-S-0001-02P

11.10.2018

Repair materials reference BR00.45-Z-1187-02A replaced by BR00.45-Z-1180-02A

Operation steps 3, 4, 5

AR67.20-S-5145-03P

1

Rear window

2

Electrical connector

3

Guide pin

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT



Remove

1

Remove hardtop.

Model 470, 471 with code Y1D (hardtop) Model 470, 471 with code Y1E (hardtop with roof railing)

AR60.30-S-0008P

2

Remove platform cover and roll bar.

Model 470, 471 with code Y1P (hardcover) with code Y1Q (roll bar (styling bar) polished) Model 470, 471 with code Y1P (Hardcover) with code Y1R (roll bar (styling bar) black)

AR60.30-S-0026P

3

Remove roll bar.

Model 470, 471 with code Y1Q (roll bar (styling bar) polished) Model 470, 471 with code Y1R (roll bar (styling bar) black)

AR60.30-S-0028P

4

Remove protective grille for rear window (1).

Model 470, 471 with code W1B (rear window protection)

AR60.30-S-0030P

5

Remove top rear panel trim.

AR68.30-S-4751P

6

Remove center C-pillar trims.

AR68.30-S-4493P

7

Remove top B-pillar trims.

AR68.30-S-4703P

8

Remove roof lining in the area of the rear window (1).

AR68.30-S-4300P

 Do not remove roof lining completely.

9

Disconnect electrical connectors (2).

10

Cut out rear window (1) with cutting wire.

AR67.20-S-5145-01P

 Commercially available devices/tools
Cutting wire with handles
Cup suction tool/shackle (for removing and installing windows)

 Dispose of rear window (1).



Clean

11

Remove residual adhesive material from body shell aperture.

 Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.

12

Vacuum off any glass splinters and contamination.

 Commercially available devices/tools
Wet and dry vacuum cleaner



Install

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

13

Repair paint damage on the body flange with a primer filler.

 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com

14

Apply primer to the body flange in the primed area.

If parts of the body flange or the body flange are being completely replaced.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on residual adhesive material.
Otherwise, the adhesive effect is impaired.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

15

Prepare adhesive cartridge.

AR67.00-S-0001-02P

 Commercially available devices/tools
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300

16

Prepare new rear window (1) for installation.

AR67.20-S-5145-03P

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

17

Glue in new rear window (1).

 Guide pins (3) specify the installation position of the rear window (1).

18

Remove cup suction tools.

19

Connect electrical connectors (2).



Check

20

Check function of the rear window heater.

If function is not available,



Rectify cause.

 After obtaining special order.

21

Attach roof lining.

AR68.30-S-4300P

22

Install top B-pillar trims.

AR68.30-S-4703P

23

Install center C-pillar trims.

AR68.30-S-4493P

24

Install top rear panel trim.

AR68.30-S-4751P



Clean

25

Clean rear window (1) and vehicle interior in the repair area.

 Observe curing time of adhesive material.

26

Install protective grille for rear window (1).

Model 470, 471 with code W1B (rear window protection)

AR60.30-S-0030P

27

Install roll bar.

Model 470, 471 with code Y1Q (roll bar (styling bar) polished) Model 470, 471 with code Y1R (roll bar (styling bar) black)

AR60.30-S-0028P

28

Install platform cover and roll bar.

Model 470, 471 with code Y1P (hardcover) with code Y1Q (roll bar (styling bar) polished) Model 470, 471 with code Y1P (Hardcover) with code Y1R (roll bar (styling bar) black)

AR60.30-S-0026P

29

Install hardtop.

Model 470, 471 with code Y1D (hardtop) Model 470, 471 with code Y1E (hardtop with roof railing)

AR60.30-S-0008P

Repair materials

Number

Designation

Order number

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00