Warning
| Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.
| When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).
| AS82.30-Z-0001-01A
|
Topical note
| Notes on removal/installation of windows
|
| AH67.10-P-1000-02RT
|
| Remove
|
|
|
1.1
| 2KPrepare -component adhesive cartridge
| When using 2-component repair kit2K
|
|
|
|
|
| AR67.10-P-1000-07R
|
|
|
| Glazing repair kit, 2-component adhesive
| *BR00.45-Z-1015-02A
|
1.2
| 1KPrepare 1-component adhesive cartridge
| When using 1-component repair kit1K
|
|
|
|
|
| AR67.10-P-1000-12SX
|
|
|
| Repair kit for installing windshields, 1-component adhesive
| *BR00.45-Z-1135-02A
|
|
|
| Adapter
| *000589866300
|
2
| Determine distance between top edge of windshield and front edge of roof and note
| Model 164, 251
|
|
3
| Remove water deflector on left and right
|
Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 251
| AR88.85-P-2100RT
|
4
| Remove paneling from left and right A-pillars
|
Model 164
| AR68.30-P-4050GZA
|
|
|
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR68.30-P-4050WX
|
|
|
| Model 251
| AR68.30-P-4050RT
|
5
| Remove inside rearview mirror
|
Model 164
| AR68.40-P-0001GZ
|
|
|
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR68.40-P-0001GQ
|
|
|
| Model 251
| AR68.40-P-0001RT
|
6
| Remove rain/light sensor
|
Model 166
as of model year 2016
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR82.30-P-7800GQC
|
|
|
| Model 251
| AR82.30-P-7800RT
|
|
|
| Model 166
up to model year 2015
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR82.30-P-7800CW
|
|
|
| Model 164.1
with code 345 (Windscreen wiper with rain sensor)
Model 164.8
| AR82.30-P-7800GZ
|
7
| Remove infrared camera
| Model 166
with code 610 (Night view assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR54.30-P-3000GQ
|
8
| Remove multifunction camera
| Model 166
up to model year 2015
with code 238 (Active lane keeping Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 476 (Lane keeping assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 513 (Speed Limit Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 608 (Adaptive Highbeam Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR54.21-P-3000GQ
|
9
| Disconnect electrical connectors from window antennas and fix electrical lines in place on windshield (3) using duct tape.
| Model 166
with code 865 (TV tuner)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
10.1
| Remove water drain above windshield wiper mechanism
| Model 164, 251
|
|
|
|
| Model 164
| AR83.25-P-1406GZ
|
|
|
| Model 251
| AR83.25-P-1406RT
|
10.2
| Remove air-water duct
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR83.25-P-1402GQ
|
11
| Cover vehicle interior in repair area
|
|
|
Warning
| Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows
| Wear protective gloves and safety glasses.
| AS67.00-Z-0004-01A
|
12
| Cut out windshield (3) with window removal tool
|
| AR67.10-P-1000-11SX
|
|
|
| The windshield (3) is damaged when cutting out and must be replaced.
|
|
13
| Remove windshield (3) from body with cup suction tools
| Helper required.
|
|
| Install
|
|
|
14
| Open driver door side window
|
Open side window in driver door until adhesive has cured (idle time).
This prevents the windshield (3) from being pressed outwards by the sudden air pressure when the doors are closed.
|
|
15
| Prepare body flange for installation of window
|
| AR67.10-P-1501-01RT
|
Topical note
| General notes about painting the body flange in the glazing area
|
| AH98.00-P-9408-06A
|
|
|
|
Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues.
Otherwise the adhesive force of the glue starts to decrease.
|
|
|
|
| Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com
|
|
|
|
| Repair kit for installing windshields, 1-component adhesive
| *BR00.45-Z-1135-02A
|
|
|
| Glazing repair kit, 2-component adhesive
| *BR00.45-Z-1015-02A
|
|
|
| Primer stick
| *BR00.45-Z-1012-07A
|
16
| Fasten electrical lines on window antennas on new windshield (3) using duct tape.
| Model 166
with code 865 (TV tuner)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
17
| Align windshield (3) in body opening
|
| AR67.10-P-1000-04K
|
|
|
| Helper required.
|
|
|
|
| Model 166Distance between top edge of window and front edge of roof
| *BE67.10-P-1001-01H
|
|
|
| Feeler gauge
| *129589032100
|
18
| Prepare windshield (3) for installation
|
| AR67.10-P-1501-02RT
|
|
|
|
Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues.
Otherwise the adhesive force of the glue starts to decrease.
|
|
|
|
| Replace rubber window spacers.
|
|
|
|
| Repair kit for installing windshields, 1-component adhesive
| *BR00.45-Z-1135-02A
|
|
|
| Glazing repair kit, 2-component adhesive
| *BR00.45-Z-1015-02A
|
19
| Apply adhesive material
|
| AR67.10-P-1000-08SX
|
|
|
|
Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues.
Otherwise the adhesive force of the glue starts to decrease.
|
|
|
|
|
Install windshield (3) within 5 min. after applying adhesive.
Otherwise the adhesive force of the glue starts to decrease.
|
|
|
|
| Repair kit for installing windshields, 1-component adhesive
| *BR00.45-Z-1135-02A
|
|
|
| Glazing repair kit, 2-component adhesive
| *BR00.45-Z-1015-02A
|
|
|
| Adapter
| *000589866300
|
20
| Install windshield (3)
|
| AR67.10-P-1503-01RT
|
|
|
|
Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer.
To ensure sufficient strength of the adhesive.
|
|
|
|
| The hood must be closed.
|
|
| Clean
|
|
|
21
| Remove duct tape and cover material from vehicle
|
|
|
22
| Clean area to be repaired
|
|
|
23.1
| Install air/water duct
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR83.25-P-1402GQ
|
23.2
| Install water drain above windshield wiper mechanism
| Model 164, 251
|
|
|
|
| Model 164
| AR83.25-P-1406GZ
|
|
|
| Model 251
| AR83.25-P-1406RT
|
24
| Install rain/light sensor
|
Model 166
as of model year 2016
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR82.30-P-7800GQC
|
|
|
| Model 164.1
with code 345 (Windscreen wiper with rain sensor)
Model 164.8
| AR82.30-P-7800GZ
|
|
|
| Model 166
up to model year 2015
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR82.30-P-7800CW
|
|
|
| Model 251
| AR82.30-P-7800RT
|
25
| Install infrared camera
| Model 166
with code 610 (Night view assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR54.30-P-3000GQ
|
26
| Install multifunction camera
| Model 166
up to model year 2015
with code 238 (Active lane keeping Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 476 (Lane keeping assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 513 (Speed Limit Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 166
up to model year 2015
with code 608 (Adaptive Highbeam Assist)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
|
|
|
| AR54.21-P-3000GQ
|
27
| Connect electrical connectors to window antennas
| Model 166
with code 865 (TV tuner)
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
|
|
28
| Install inside rearview mirror
|
Model 164
| AR68.40-P-0001GZ
|
|
|
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR68.40-P-0001GQ
|
|
|
| Model 251
| AR68.40-P-0001RT
|
29
| Install cover on left and right A-pillars
|
Model 164
| AR68.30-P-4050GZA
|
|
|
| Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
| AR68.30-P-4050WX
|
|
|
| Model 251
| AR68.30-P-4050RT
|
30
| Install water deflector on left and right
|
Model 166
except code Z04 (Light armoring)
except code Z05 (B5 armoring on special protection version)
Model 251
| AR88.85-P-2100RT
|
