Remove/install windshield · ar6710p1000rt · Mercedes-Benz WIS

AR67.10-P-1000RT

Remove/install windshield

23.02.2017

Model	164, 251
Model	166
	except code Z04 (Light armoring)
	except code Z05 (B5 armoring on special protection version)

Shown on model 251

3	Windshield

P67.10-2263-01

 Warning	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
Topical note	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Remove
1.1	2KPrepare -component adhesive cartridge	When using 2-component repair kit2K
			AR67.10-P-1000-07R
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
1.2	1KPrepare 1-component adhesive cartridge	When using 1-component repair kit1K
			AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		 Adapter	*000589866300
2	Determine distance between top edge of windshield and front edge of roof and note	Model 164, 251
3	Remove water deflector on left and right	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 251	AR88.85-P-2100RT
4	Remove paneling from left and right A-pillars	Model 164	AR68.30-P-4050GZA
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		Model 251	AR68.30-P-4050RT
5	Remove inside rearview mirror	Model 164	AR68.40-P-0001GZ
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		Model 251	AR68.40-P-0001RT
6	Remove rain/light sensor	Model 166 as of model year 2016 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800GQC
		Model 251	AR82.30-P-7800RT
		Model 166 up to model year 2015 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		Model 164.1 with code 345 (Windscreen wiper with rain sensor) Model 164.8	AR82.30-P-7800GZ
7	Remove infrared camera	Model 166 with code 610 (Night view assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.30-P-3000GQ
8	Remove multifunction camera	Model 166 up to model year 2015 with code 238 (Active lane keeping Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 476 (Lane keeping assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.21-P-3000GQ
9	Disconnect electrical connectors from window antennas and fix electrical lines in place on windshield (3) using duct tape.	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
10.1	Remove water drain above windshield wiper mechanism	Model 164, 251
		Model 164	AR83.25-P-1406GZ
		Model 251	AR83.25-P-1406RT
10.2	Remove air-water duct	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR83.25-P-1402GQ
11	Cover vehicle interior in repair area
 Warning	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
12	Cut out windshield (3) with window removal tool		AR67.10-P-1000-11SX
		 The windshield (3) is damaged when cutting out and must be replaced.
13	Remove windshield (3) from body with cup suction tools	 Helper required.
	Install
14	Open driver door side window	 Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (3) from being pressed outwards by the sudden air pressure when the doors are closed.
15	Prepare body flange for installation of window		AR67.10-P-1501-01RT
Topical note	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		 Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		 Use only primer filler approved by Daimler AG: http://aftersales.mercedes-benz.com
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
		Primer stick	*BR00.45-Z-1012-07A
16	Fasten electrical lines on window antennas on new windshield (3) using duct tape.	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
17	Align windshield (3) in body opening		AR67.10-P-1000-04K
		 Helper required.
		Model 166Distance between top edge of window and front edge of roof	*BE67.10-P-1001-01H
		 Feeler gauge	*129589032100
18	Prepare windshield (3) for installation		AR67.10-P-1501-02RT
		 Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		 Replace rubber window spacers.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
19	Apply adhesive material		AR67.10-P-1000-08SX
		 Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		 Install windshield (3) within 5 min. after applying adhesive. Otherwise the adhesive force of the glue starts to decrease.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Glazing repair kit, 2-component adhesive	*BR00.45-Z-1015-02A
		 Adapter	*000589866300
20	Install windshield (3)		AR67.10-P-1503-01RT
		 Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive.
		 The hood must be closed.
	Clean
21	Remove duct tape and cover material from vehicle
22	Clean area to be repaired
23.1	Install air/water duct	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR83.25-P-1402GQ
23.2	Install water drain above windshield wiper mechanism	Model 164, 251
		Model 164	AR83.25-P-1406GZ
		Model 251	AR83.25-P-1406RT
24	Install rain/light sensor	Model 166 as of model year 2016 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800GQC
		Model 164.1 with code 345 (Windscreen wiper with rain sensor) Model 164.8	AR82.30-P-7800GZ
		Model 166 up to model year 2015 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR82.30-P-7800CW
		Model 251	AR82.30-P-7800RT
25	Install infrared camera	Model 166 with code 610 (Night view assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.30-P-3000GQ
26	Install multifunction camera	Model 166 up to model year 2015 with code 238 (Active lane keeping Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 476 (Lane keeping assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 166 up to model year 2015 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
			AR54.21-P-3000GQ
27	Connect electrical connectors to window antennas	Model 166 with code 865 (TV tuner) except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)
28	Install inside rearview mirror	Model 164	AR68.40-P-0001GZ
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.40-P-0001GQ
		Model 251	AR68.40-P-0001RT
29	Install cover on left and right A-pillars	Model 164	AR68.30-P-4050GZA
		Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version)	AR68.30-P-4050WX
		Model 251	AR68.30-P-4050RT
30	Install water deflector on left and right	Model 166 except code Z04 (Light armoring) except code Z05 (B5 armoring on special protection version) Model 251	AR88.85-P-2100RT

Windshield

Number	Designation		Model 166
BE67.10-P-1001-01H	Distance between top edge of window and front edge of roof	mm	3,8 (1,0)

129 589 03 21 00

Feeler gauge

000 589 86 63 00

Adapter

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1015-02A	Glazing repair kit, 2-component adhesive	A 220 670 00 93
BR00.45-Z-1135-02A	Repair kit for installing windshields, 1-component adhesive	A 221 670 81 01

Referenced documents

ah6710p100002rt Notes on removal/installation of windows
ah9800p940806a General notes about painting the body flange in the glazing area
ar5421p3000gq Remove/install multifunction camera
ar5421p3000gqc Remove/install multifunction camera
ar5430p3000gq Remove/install Night View Assist control unit
ar6710p100004k Align windshield in body opening
ar6710p100007r Prepare adhesive cartridge
ar6710p100008sx Apply adhesive material
ar6710p100011sx Cut out windows with roll out
ar6710p100012sx Prepare 1-component adhesive cartridge
ar6710p150101rt Prepare body flange for installation of window
ar6710p150102rt Prepare windshield for glazing
ar6710p150301rt Install windshield
ar6830p4050gza Remove/install paneling on A-pillar
ar6830p4050rt Remove/install paneling on A-pillar
ar6830p4050wx Remove/install paneling on A-pillar
ar6840p0001gq Remove/install inside rearview mirror
ar6840p0001gqa Remove/install inside rearview mirror
ar6840p0001gz Remove/install inside rearview mirror
ar6840p0001rt Remove/install inside rearview mirror
ar8230p7800cw Remove/install rain/light sensor
ar8230p7800gqc Remove/install rain/light sensor
ar8230p7800gz Removing and installing rain/light sensor
ar8230p7800rt Remove/install rain/light sensor
ar8325p1402gq Remove/install water collector
ar8325p1406gz Remove/install water repellent over wiper system
ar8325p1406rt Remove/install water drain above windshield wiper system
ar8885p2100rt Remove/install water deflector
as6700z000401a Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows
as8230z000101a Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.