Remove/install windshield · ar6710p1000p · Mercedes-Benz WIS

AR67.10-P-1000P

Remove/install windshield

07.01.2019

Model	117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 240, 242, 245.2, 246
Model	211
	except code Z04 (Light armoring)
Model	212
	except code Z04 (Light armoring)

Shown on model 203.0

1	Windshield

P67.10-2044-06

 Warning	Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.	When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).	AS82.30-Z-0001-01A
Topical note	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		 Adapter	*000589866300
2	Determine distance between top edge of windshield and front edge of roof and note	Model 240
3	Remove detachable parts in area of windshield (1)	Model 117, 156, 176, 242, 245, 246	AR67.10-P-1050BK
		Model 169	AR67.10-P-1050AK
		Model 171	AR67.10-P-1050V
		Model 203	AR67.10-P-1050P
		Model 207	AR67.10-P-1050EC
		Model 209	AR67.10-P-1050Q
		Model 211 except code Z04 (Light armoring)	AR67.10-P-1050T
		Model 212 except code Z04 (Light armoring)	AR67.10-P-1050EW
		Model 218	AR67.10-P-1050EL
		Model 230.4	AR67.10-P-1050R
		Model 240	AR67.10-P-1050H
4	Remove rain/light sensor	Model 211 except code Z04 (Light armoring)	AR82.30-P-7800T
		Model 169, 245.2 with code 345 (Windscreen wiper with rain sensor) with code U58 (Exterior light and sight package) Model 169, 245.2 with code U58 (Exterior light and sight package) except code 345 (Windscreen wiper with rain sensor)	AR82.30-P-7800AK
		Model 240	AR82.30-P-7800H
		Model 117, 156, 176, 242, 246 up to model year 2015	AR82.30-P-7800NKB
		Model 117, 156, 176, 242, 246 as of model year 2016	AR82.30-P-7801NKM
		Model 207, 218 Model 212 except code Z04 (Light armoring)	AR82.30-P-7800CW
		Model 203	AR82.10-P-2400P
5	Remove multifunction camera	Model 207, 218 with code 22P (Lane tracking package) Model 207, 218 with code 23P (Driving Assistance package) Model 207, 218 with code 513 (Speed Limit Assist) Model 207, 218 with code 608 (Adaptive Highbeam Assist) Model 207, 218 with code 628 (Adaptive Highbeam Assist Plus) Model 212 with code 22P (Lane tracking package) except code Z04 (Light armoring) Model 212 with code 23P (Driving Assistance package) except code Z04 (Light armoring) Model 212 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) Model 212 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) Model 212 with code 628 (Adaptive Highbeam Assist Plus) except code Z04 (Light armoring)	AR54.21-P-3000EW
		Model 117, 156, 176, 242, 246 with code 476 (Lane keeping assist) Model 117, 156, 176, 242, 246 with code 513 (Speed Limit Assist) Model 117, 156, 176, 242, 246 with code 608 (Adaptive Highbeam Assist)	AR54.21-P-3000NKB
6	Remove infrared camera	Model 212 with code 610 (Night view assist) except code Z04 (Light armoring) Model 218 with code 610 (Night view assist)	AR54.30-P-3000SX
7	Cover vehicle interior in repair area
 Warning	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
8	Cut out windshield (1) with window removal tool		AR67.10-P-1000-11SX
9	Remove windshield (1) from body using cup suction tools	 Aid of helper required.
	Install
10	Open driver door side window	 Open side window in driver door until adhesive has cured (idle time). Windshield (1) can otherwise be pressed outwards by the temporary overpressure that arises when the doors are closed.
11	Align windshield (1) in body opening	Model 117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 240, 242, 245.2, 246 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)
		Model 211 except code Z04 (Light armoring)	AR67.10-P-1000-04T
		Model 203.7 with code 413 (Automatic panoramic sliding sunroof)	AR67.10-P-1000-04PB
		Model 203 (except 203.7) except code 413 (Automatic panoramic sliding sunroof)	AR67.10-P-1000-04P
		Model 117, 156, 169, 171, 176, 207, 209, 218, 230.4, 242, 245.2, 246 Model 212 except code Z04 (Light armoring)	AR67.10-P-1000-04G
		 Aid of helper required.
		Model 203.7Gap dimensions	*BE77.20-P-1007-01A
		Model 211 with code 413 (Automatic panoramic sliding sunroof) with code 419 (Solar module for interior ventilation) except code Z04 (Light armoring)Distance between top edge of window and base center point of clip attaching trim strip at top	*BE67.10-P-1002-01C
		Model 207 Model 212 except code Z04 (Light armoring) Model 218Distance between top edge of window and transition between rabbet and front edge of roof	*BE67.10-P-1001-01G
		 Feeler gauge	*129589032100
12	Prepare body flange for installation of window		AR67.10-P-1501-01P
Topical note	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		 Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		 Use only primer filler approved by Daimler AG: http://aftersales.mercedes-benz.com
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		Primer stick	*BR00.45-Z-1012-07A
13	Prepare windshield (1) for installation		AR67.10-P-1000-03P
		 Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
14.1	Replace rubber window spacers	Model 117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 242, 245.2, 246 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)
		Model 117, 156, 169, 176, 242, 245.2, 246	AR67.10-P-1000-02AK
		Model 171	AR67.10-P-1000-02V
		Model 203, 209	AR67.10-P-1000-02P
		Model 207, 218 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)	AR67.10-P-1000-02T
		Model 230.4	AR67.10-P-1000-02R
		 Do not remove backing foil.
14.2	Replace rubber spacers	Model 240
			AR67.20-P-2000-03H
		Shim, rear-wall window 14 X 8 X 5 mm	*BR00.45-Z-1006-10A
		Shim, side window at sidewall 20 X 6.5 X 5 mm	*BR00.45-Z-1007-10A
		Spacer	*BR00.45-Z-1008-10A
15	Remove protective foil from rubber window spacers	Model 117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 242, 245.2, 246 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)
16	Apply adhesive material	Model 117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 242, 245.2, 246 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)	AR67.10-P-1000-08P
		Model 240	AR67.10-P-1000-08H
		Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
		Repair kit for installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
		 Adapter	*000589866300
17	Install windshield (1)	Model 117, 156, 169, 171, 176, 203, 207, 209, 218, 230.4, 242, 245.2, 246 Model 211 except code Z04 (Light armoring) Model 212 except code Z04 (Light armoring)	AR67.10-P-1503-01P
		Model 240	AR67.10-P-1503-01H
		 Aid of helper required.
	Clean
18	Remove duct tape and cover material from vehicle
19	Clean area to be repaired
20	Install rain/light sensor	Model 211 except code Z04 (Light armoring)	AR82.30-P-7800T
		Model 169, 245.2 with code 345 (Windscreen wiper with rain sensor) with code U58 (Exterior light and sight package) Model 169, 245.2 with code U58 (Exterior light and sight package) except code 345 (Windscreen wiper with rain sensor)	AR82.30-P-7800AK
		Model 240	AR82.30-P-7800H
		Model 117, 156, 176, 242, 246 up to model year 2015	AR82.30-P-7800NKB
		Model 117, 156, 176, 242, 246 as of model year 2016	AR82.30-P-7801NKM
		Model 207, 218 Model 212 except code Z04 (Light armoring)	AR82.30-P-7800CW
		Model 203	AR82.10-P-2400P
21	Install multifunction camera	Model 207, 218 with code 22P (Lane tracking package) Model 207, 218 with code 23P (Driving Assistance package) Model 207, 218 with code 513 (Speed Limit Assist) Model 207, 218 with code 608 (Adaptive Highbeam Assist) Model 207, 218 with code 628 (Adaptive Highbeam Assist Plus) Model 212 with code 22P (Lane tracking package) except code Z04 (Light armoring) Model 212 with code 23P (Driving Assistance package) except code Z04 (Light armoring) Model 212 with code 513 (Speed Limit Assist) except code Z04 (Light armoring) Model 212 with code 608 (Adaptive Highbeam Assist) except code Z04 (Light armoring) Model 212 with code 628 (Adaptive Highbeam Assist Plus) except code Z04 (Light armoring)	AR54.21-P-3000EW
		Model 117, 156, 176, 242, 246 with code 476 (Lane keeping assist) Model 117, 156, 176, 242, 246 with code 513 (Speed Limit Assist) Model 117, 156, 176, 242, 246 with code 608 (Adaptive Highbeam Assist)	AR54.21-P-3000NKB
22	Install infrared camera	Model 212 with code 610 (Night view assist) except code Z04 (Light armoring) Model 218 with code 610 (Night view assist)	AR54.30-P-3000SX
23	Install detachable parts in area of windshield (1)	Model 117, 156, 176, 242, 245, 246	AR67.10-P-1050BK
		Model 169	AR67.10-P-1050AK
		Model 171	AR67.10-P-1050V
		Model 203	AR67.10-P-1050P
		Model 207	AR67.10-P-1050EC
		Model 209	AR67.10-P-1050Q
		Model 211 except code Z04 (Light armoring)	AR67.10-P-1050T
		Model 212 except code Z04 (Light armoring)	AR67.10-P-1050EW
		Model 218	AR67.10-P-1050EL
		Model 230.4	AR67.10-P-1050R
		Model 240	AR67.10-P-1050H

Test and adjustment values for windshield

Number	Designation			Model 207	Model 212
BE67.10-P-1001-01G	Distance between top edge of window and transition between rabbet and front edge of roof	Dimension "a"	mm	3,5 (1)	5 (1)
		For picture, see		-	-

Test and adjustment values for windshield

Number	Designation			Model 218
BE67.10-P-1001-01G	Distance between top edge of window and transition between rabbet and front edge of roof	Dimension "a"	mm	3,5 (1)
		For picture, see		-

Check values for windshield

Number	Designation		MODEL 211 with CODE 413 with CODE 419
BE67.10-P-1002-01C	Distance between top edge of window and base center point of clip attaching trim strip at top	mm	4,5

Test and adjustment values for tilting/sliding roof

Number	Designation			Model 203.7
BE77.20-P-1007-01A	Gap dimensions	Wind deflector to tilting/sliding roof	mm	2 (1)
		Tilting/sliding roof to glass roof, rear	mm	2 (1)
		Glass roof, rear, to rear window	mm	9 (1)
		Windshield to outer mounting clamp of trim strip	mm	7 (1)

000 589 86 63 00

Adapter

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1006-10A	Shim, rear-wall window 14 X 8 X 5 mm	A 210 671 03 97
BR00.45-Z-1007-10A	Shim, side window at sidewall 20 X 6.5 X 5 mm	A 240 671 00 97
BR00.45-Z-1008-10A	Spacer	A 356 693 00 44
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1089-02A	Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	A 221 670 21 01
BR00.45-Z-1135-02A	Repair kit for installing windshields, 1-component adhesive	A 221 670 81 01

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