Remove/install front roof frame

AR65.20-P-1006MFA

Remove/install front roof frame

06.08.2019

Model

118.3/6

Model

177.0/1/9

Model

247.0/6/7

Shown on model 177.0

1

Front roof frame

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3.1

Remove center roof paneling.

Model 118.3/6, 177.0/1/9, 247.0/6/7
except code 413 (Automatic panoramic sliding sunroof)

Model 118.3
except code 413 (Automatic panoramic sliding sunroof)
Model 177.1/9
except code 413 (Automatic panoramic sliding sunroof)

AR65.10-P-1000MFV

Model 118.6
except code 413 (Automatic panoramic sliding sunroof)
Model 177.0
except code 413 (Automatic panoramic sliding sunroof)
Model 247.0/6/7
except code 413 (Automatic panoramic sliding sunroof)

AR65.10-P-1000MFA

3.2

Remove panoramic sliding sunroof frame.

Model 118.3/6, 177.0/1/9, 247.0/6/7
with code 413 (Automatic panoramic sliding sunroof)

Model 247.0/6
with code 413 (Automatic panoramic sliding sunroof)

AR77.21-P-0801MFB

Model 118.3/6, 177.0/1/9
with code 413 (Automatic panoramic sliding sunroof)

AR77.21-P-0801MFA

4

Remove front roof frame (1).

AR65.20-P-1006-02MFA

 Commercially available devices/tools
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Prepare front roof frame(1) for installation.

AR65.20-P-1006-04MFA

 Commercially available devices/tools
Round wire brush
Spot weld milling machine

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General notes on welding

AH60.00-P-0005-01N

General information on riveting

AH60.00-P-0003-01N

6

Install front roof frame(1).

AR65.20-P-1006-05MFA

 Commercially available devices/tools
Blind rivet tool
Round wire brush
Manual temporary fastener 6.35 mm
Wet/dry vacuum cleaner

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1055-13A

1K-zinc dust paint

*BR00.45-Z-1056-07A

7

Clean weld joints and sheet metal flanges with round wire brush.

 Commercially available devices/tools
Round wire brush

8.1

Install center roof paneling.

Model 118.3/6, 177.0/1/9, 247.0/6/7
except code 413 (Automatic panoramic sliding sunroof)

Model 118.3
except code 413 (Automatic panoramic sliding sunroof)
Model 177.1/9
except code 413 (Automatic panoramic sliding sunroof)

AR65.10-P-1000MFV

Model 118.6
except code 413 (Automatic panoramic sliding sunroof)
Model 177.0
except code 413 (Automatic panoramic sliding sunroof)
Model 247.0/6/7
except code 413 (Automatic panoramic sliding sunroof)

AR65.10-P-1000MFA

8.2

Install panoramic sliding sunroof frame.

Model 118.3/6, 177.0/1/9, 247.0/6/7
with code 413 (Automatic panoramic sliding sunroof)

Model 247.0/6
with code 413 (Automatic panoramic sliding sunroof)

AR77.21-P-0801MFB

Model 118.3/6, 177.0/1/9
with code 413 (Automatic panoramic sliding sunroof)

AR77.21-P-0801MFA

9

Remove spark protection blankets.

10

Clean repair area.

 Commercially available devices/tools
Wet/dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://aftersales.mercedes-benz.com

12

Seal seam after repair.

AR97.10-P-4000MFA

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

13

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://aftersales.mercedes-benz.com

14

Supplement cavity preservation.

AR97.20-P-1500MFA

15

Install detachable parts in the area of the repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1055-13A

Blind rivet with countersunk head 6.4x17.0 (clamping range 4.5 mm to 6.5 mm, draw-off strength min. 15.5 kN)

A 000 991 86 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00