Remove/install panoramic sliding roof frame

AR77.21-P-0801MFB

Remove/install panoramic sliding roof frame

07.10.2019

Model

247

with code 413 (Panoramic sliding sunroof/glass roof)

 Warning

Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components

Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade.

AS58.00-Z-0001-01A

 Warning

Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs

Wear cut-proof gloves and safety glasses.

AS77.21-Z-0002-01A

Topical note

Notes on removal/installation of bonded elements of panoramic roof

AH77.21-P-0001-01A



Remove

1

Fully open roller sunblind of panoramic sliding sunroof.

2

Remove front fixed element of panoramic sliding sunroof.

AR77.21-P-0803MFB

3

Remove rear fixed element of panoramic sliding sunroof.

AR77.21-P-0802MFB

4

Remove sliding roof panel.

AR77.20-P-2854MFA

5

Remove roller sunblind motor of panoramic sliding sunroof.

AR77.21-P-0490MFB

6

Remove panoramic sliding sunroof motor.

AR77.21-P-6995MFB

7

Mask off adjacent paint surfaces.

Adhesive fabric tape

*BR00.45-Z-1062-02A

8

Remove panoramic sliding sunroof frame.

AR77.21-P-0801-01MFB

 Cutting blade

*124589026300

 Set of shields

*222589013100

 Mounting wedge

*110589035900



Install

9

Mount panoramic sliding sunroof frame on body and align.

10

Install front fixed element of panoramic sliding sunroof.

AR77.21-P-0803MFB

11

Prepare panoramic sliding sunroof frame for installation.

AR77.21-P-0801-02MFB


Before starting work, all components, materials and tools must be prepared for installing the front panoramic sliding roof frame.
Otherwise it may not be possible to maintain permissible processing and joining times.

12

Prepare body flange on panoramic sliding sunroof frame for installation.

AR77.21-P-0801-03MFB

13

Apply adhesive material for panoramic sliding sunroof frame.

AR77.21-P-0801-04MFB



000 588 00 72 00 Sealing and corrosion protection gun

WS97.00-P-0001B

 Adapter

*000589866300

14

Position panoramic sliding sunroof frame on body and align.

AR77.21-P-0801-05MFB

 Helper required.
Observe dimensions determined before removal for panoramic sliding roof frame in relation to their detachable parts
Center panoramic sliding roof frame between side paneling.

15

Remove textile adhesive tape.



Check

16

Before initially driving the vehicle, check strength of adhesively bonded connection by means of the produced reference adhesive bead.


The vehicle may not be moved for at least 10 h after the gluing in of the panoramic sliding sunroof frame.
Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

17

Once the adhesively bonded connection has fully cured, remove weights for weighting down panoramic sliding sunroof frame.


Do not remove weights before reference adhesive bead is completely cured.
Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

18

Install panoramic sliding sunroof motor.

AR77.21-P-6995MFB

19

Install roller sunblind motor of panoramic sliding sunroof.

AR77.21-P-0490MFB

20

Install sliding roof panel.

AR77.20-P-2854MFA

21

Install rear fixed element of panoramic sliding sunroof.

AR77.21-P-0802MFB

22

Normalize panoramic sliding sunroof with vehicle diagnosis system and perform teach-in process for automatic reversing function.



AD00.00-P-2000-06MFA

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-02A

Adhesive fabric tape

A 007 989 28 85