Replace complete center roof paneling

AR65.10-P-1000MFA

Replace complete center roof paneling

08.08.2019

Model

118.6

except code 413 (Automatic panoramic sliding sunroof)

Model

177.0

except code 413 (Automatic panoramic sliding sunroof)

Model

247.0/6/7

except code 413 (Automatic panoramic sliding sunroof)

Shown on model 177.0

1

Center roof paneling

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Notes on acoustic foam and structural foam in the vehicle

AH60.00-P-0039-01MFA

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blanket.

3

Cut off center roof paneling (1).

AR65.10-P-1000-02MFA

 Commercially available devices/tools
Round wire brush
Spot weld milling machine
Wet/dry vacuum cleaner
Heat gun

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Set of spacer blocks

*216589022300

4

Prepare center roof paneling (1).

AR65.10-P-1000-03MFA

 Commercially available devices/tools
Round wire brush

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

General notes on welding

AH60.00-P-0005-01N

5

Install and weld in center roof paneling (1).

AR65.10-P-1000-07MFA

 Commercially available devices/tools
Manual temporary fastener 6.35 mm
Wet/dry vacuum cleaner

Teroson MS 222

*BR00.45-Z-1157-02A

 Set of spacer blocks

*216589022300

6

Clean weld joints and sheet metal flanges with round wire brush.

 Commercially available devices/tools
Round wire brush

7

Remove spark protection blankets.

8

Clean repair area.

 Commercially available devices/tools
Wet/dry vacuum cleaner

9

Treat repair areas with primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.i.daimler.com

10

Seal seam after repair.

AR97.10-P-4000MFA

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.i.daimler.com

12

Supplement cavity preservation

AR97.20-P-1500MFA

13

Install detachable parts in the area of the repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1157-02A

Teroson MS 222

A 012 989 14 71