Remove/install outer corner pillar paneling

AR64.30-D-5724A

Remove/install outer corner pillar paneling

14.05.2019

Model

690.63/64

Model

901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66

Repair of right side of vehicle is shown

1

Outer corner pillar paneling



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove rear bumper

AR88.20-D-2200A

 The repair description must be correspondingly performed for the left side of the vehicle

2

Remove rear door step

AR88.30-D-8832A

 Only with code W73, Rear-end door step

3

Remove rear door

AR72.20-D-1901A

4

Remove door seal

5

Remove taillamp

AR82.10-D-4905AB

6

Remove other detachable parts in repair area

7

Cover all detachable body components that remain in the area to be repaired

8

Cut off right outer corner pillar paneling (1)

AR64.30-D-5724-01A

AR64.20-D-0002A

 Cut spot welds

 Spot weld milling cutter

*201589005100



Install

9

Prepare connecting points for right outer corner pillar paneling

AR64.30-D-5724-02A

10

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

11

Prepare right outer corner pillar paneling (1) for installation

AR64.30-D-5724-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

12

Weld in right outer corner pillar paneling (1)

AR64.30-D-5724-04A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

13

Grind off any residue welding material

14

Solder connections

15

Vacuum out hollow cavities


Metal shavings and/or metallic grinding dust in cavities
can lead to corrosion damage.

16

Clean areas repaired and priming with MB primer filler

17

Supplement standard seals with MB body sealant

AR97.10-D-4000A

 Seam seals after repairs

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

18

Supplement standard underfloor protection with MB permanent underbody sealant

19

Paint repair area adjacent surfaces

20

Add cavity preserving agent

21

Apply standard sealant between right outer corner pillar paneling (1) and right side wall paneling

22

Install taillamp

AR82.10-D-4905AB

23

Install rear door

AR72.20-D-1901A

24

Install door seal

25

Install rear door step

AR88.30-D-8832A

 Only with code W73, Rear-end door step

26

Install rear bumper

AR88.20-D-2200A

27

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20