AR54.75-S-5360A | Removing and installing speedometer sensor | 24.3.95 |
MODEL 638 / / (except 638.094 /194 /294) except CODE (G40) Automatic transmission
S54.75-1001-06
1 Manual transmission
2 Steering housing
G4 Speedometer sensor
S42.30-0060-01
3 Shrink sleeve
4 Shrink hose
G4 Speedometer sensor
| Removing | ||
1 | Switch off ignition | ||
2 | Unscrew screw from speedometer sensor (G4) on manual transmission (1) | ||
3 | Cut through cable of old speedometer sensor (G4) at an easily accessible point | ||
| Installing | ||
4 | Cut through cable of new speedometer sensor (G4) approx. 40 mm longer than the speedometer sensor (G4) removed and introduce shrink hose (4). | ||
5 | Shorten the cable sheathing to approx. 40 mm at the ends to be connected. | ||
6 | Shorten ends of the cable by approx. 20 mm and strip approx. 6 mm of insulation off cable | ||
7 | Insert ends of cable of the same color into the shrink sleeve (3) and crimp together using crimping pliers | ||
8 | Push shrink hose (4) over the repair point and heat up from the inside outwards until the shrink hose (4) contacts the cable and adhesive (arrow) comes out at both ends | The optimum shrinkage temperature is 250 °C - 300 °C. | |
9 | Screw on speedometer sensor (G4) | Replace sealing ring. | |
10 | Install in reverse order | ||
| Checking | ||
11 | Carry out function check |