ar4770d102001te

Check ground lines for high-voltage on-board electrical system potential equalization

Type ar · emne 47.70 · version 0103 · 2020-01-20

Gælder for: Engine 780.703 in model 910

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 47 Brændstofsystem, energiforsyning drivline › 47.70 Energiforsyning drivline — Serie 910

EinPAS 16 Brændstof-/energiforsyning motor › 16.20 Bilens højspændingsnet › 16.20.12 Sensor/kontakt/ledningssæt — Serie 910

Gælder også for motorer/gearkasser: 780 703

AR47.70-D-1020-01TE

Check ground lines for high-voltage on-board electrical system potential equalization

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Engine

780.703 in model 910

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1001-02TE

Screw, potential equalization ground line to high-voltage power distributor in engine compartment

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1002-02TE

Screw, potential equalization ground line to high-voltage power distributor on underbody

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1003-02TE

Screw, potential equalization ground line to axle drive module

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1004-02TE

Nut, potential equalization ground line to high-voltage battery module

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1005-02TE

Screw, potential equalization ground line to high-voltage battery

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1006-02TE

Nut, potential equalization ground line to body

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1007-02TE

Screw, potential equalization ground line to DC/DC converter

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1008-02TE

Nut, potential equalization ground line to high-voltage components holder in engine compartment

Nm

16

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1009-02TE

Screw, potential equalization ground line/protective ground conductor to DC current charge-connection unit

Nm

7

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1010-02TE

Bolt, ground line for potential equalization to AC charger

Nm

7

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1011-02TE

Nut, potential equalization ground line to auxiliary circuit heater holder

Nm

7

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1012-02TE

Nut, potential equalization ground line to auxiliary circuit heater

Nm

7

High-voltage on-board electrical system potential equalization ground lines

Number

Designation

Engine 780.703 in model 910

BA47.70-N-1013-02TE

Nut, potential equalization ground line to vehicle interior heater

Nm

7

When performing work on the high voltage components, the electrical lines for the potential equalization must be checked.
Depending on the test area, suitable underfloor paneling, engine compartment paneling at the bottom or the guard plate must have been removed.

Check ground lines for high-voltage on-board electrical system potential        
	equalization

D47.70-A017-79

Check the potential equalization for 1st, 2nd and 3rd high-voltage battery and for the high-voltage battery module.

1

Check the potential equalization ground line (1) for damage.

If damage is present,

replace the damaged potential equalization ground line (1).    .

2


Check that the potential equalization ground line (1) is seated tightly.

If one or more potential equalization ground line(s) (1) is/are loose,

secure the potential equalization ground line (1)    .

3

Check the potential equalization ground line (2) for damage.

If damage is present,

replace the damaged potential equalization ground line (2)    .

4


Check that the potential equalization ground line (2) is seated tightly.

If the potential equalization ground line (2) is loose:

secure the potential equalization ground line (2)    .

Check ground lines for high-voltage on-board electrical system potential        
	equalization

D47.70-A018-79

Check the potential equalization for 4st high-voltage battery and for the high-voltage battery module.

5

Engine 780.703 in model 910
with code E4T (High-voltage battery (47 kWh))
Check the potential equalization ground line (3) for damage.

If damage is present,

replace the damaged potential equalization ground line (3)    .

6

Engine 780.703 in model 910
with code E4T (High-voltage battery (47 kWh))

Check that the potential equalization ground line (3) is seated tightly.

If the potential equalization ground line (3) is loose:

secure the potential equalization ground line (3)    .

7

Engine 780.703 in model 910
with code E4T (High-voltage battery (47 kWh))
Check the potential equalization ground line (4) for damage.

If damage is present,

replace the damaged potential equalization ground line (4)    .

8

Engine 780.703 in model 910
with code E4T (High-voltage battery (47 kWh))

Check that the potential equalization ground line (4) is seated tightly.

If the potential equalization ground line (4) is loose:

secure the potential equalization ground line (4)    .

Check ground lines for high-voltage on-board electrical system potential        
	equalization

D47.70-A019-79

Check the potential equalization for ancillary circuit heater and for the high-voltage power distributor on the undercarriage

9

Check the potential equalization ground line (5) for damage.

If damage is present,

Replace potential equalization ground line (5)    .

10

Check that the potential equalization ground line (5) is seated tightly.

If the potential equalization ground line (5) is loose:

secure the potential equalization ground line (5)    .

11

Check the potential equalization ground line (6) for damage.

If damage is present,

Replace potential equalization ground line (6)    .

12

Check that the potential equalization ground line (6) is seated tightly.

If the potential equalization ground line (6) is loose:

secure the potential equalization ground line (6)    .

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check potential equalization for the DC current charge-connection unit

13

Check the potential equalization ground line (7) for damage.


If damage is present,

Replace potential equalization ground line (7)    .



14

Check that the potential equalization ground line (7) is seated tightly.


If the potential equalization ground line (7) is loose:

secure the potential equalization ground line (7)    .


D47.70-A022-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check the protective earth conductor of the feed-in socket

15

Check electrical line (8) for damage.


If damage is present,

replace the electrical line (8)  .



16

Check the electrical line (8) is firmly seated.


If the electrical line (8) is loose,

Fasten the electrical line (8)  .


D47.70-A023-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check potential equalization for AC charger

17

Check the potential equalization ground line (9) for damage.


If damage is present,

Replace potential equalization ground line (9)    .



18

Check that the potential equalization ground line (9) is seated tightly.


If the potential equalization ground line (9) is loose:

secure the potential equalization ground line (9)    .


D47.70-A024-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

D47.70-A020-79

Check the potential equalization for the DC/DC converter

19

Check the potential equalization ground line (10) for damage.

If damage is present,

Replace potential equalization ground line (10)    .

20

Check that the potential equalization ground line (10) is seated tightly.

If the potential equalization ground line (10) is loose:

secure the potential equalization ground line (10)    .

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check potential equalization for vehicle interior heater

21

Check the potential equalization ground line (11) for damage.


If damage is present,

Replace potential equalization ground line (11)    .



22

Check that the potential equalization ground line (11) is seated tightly.


If the potential equalization ground line (11) is loose:

secure the potential equalization ground line (11)    .


D47.70-A025-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check potential equalization for high-voltage power distributor in engine compartment

23

Check the potential equalization ground line (12) for damage.


If damage is present,

Replace potential equalization ground line (12)    .



24

Check that the potential equalization ground line (12) is seated tightly.


If the potential equalization ground line (12) is loose:

secure the potential equalization ground line (12)    .


D47.70-A026-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

Check potential equalization for axle drive module

25

Check the potential equalization ground line (13) for damage.


If damage is present,

Replace potential equalization ground line (13)    .



26

Check that the potential equalization ground line (13) is seated tightly.


If the potential equalization ground line (13) is loose:

secure the potential equalization ground line (13)    .


D47.70-A027-76

Check ground lines for high-voltage on-board electrical system potential        
	equalization

D47.70-A021-78

Check potential equalization for the tubular frame

27

Check the potential equalization ground line (14) for damage.

If damage is present,

Replace potential equalization ground line (14)    .

28

Check that the potential equalization ground line (14) is seated tightly.

If the potential equalization ground line (14) is loose:

secure the potential equalization ground line (14)    .

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