ar4640w0100na

Remove/install drag link

Type ar · emne 46.40 · version 0501 · 2018-03-08

Gælder for: Model 967

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Placering

Funktionsgruppe 2 Chassis › 46 Styretøj › 46.40 Styrestænger — Serie 967

EinPAS 22 Styretøj › 22.15 Servostyring › 22.15.43 svingarm/styrestang/sporstang/dæmper — Serie 967

AR46.40-W-0100NA

Remove/install drag link

15.02.2018

Model

967

Modification notes

23.12.2016

Safety notice added.

AS46.00-Z-0002-01A

02.03.2017

Work procedure completely revised.

Remove/install drag link

Shown on LHD model

1

Drag link

2

Pitman arm

3

Nut

W46.40-1079-01

Remove/install drag link

Installation position of drag link (1) on steering arm (6) in vehicles with low cab mounting height (nut (5) on top of steering arm (6)), shown on left-hand drive vehicle

1

Drag link

4

Cap

5

Nut

6

Pitman arm

7

Clamp

W46.40-1080-01

Remove/install drag link

Installation position of drag link (1) on steering arm (6) in vehicles with high cab mounting height (nut (5) on underside of steering arm (6)), shown on left-hand drive vehicle

1

Drag link

4

Cap

5

Nut

6

Pitman arm

7

Clamp

W46.40-1081-01

Danger

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

Warning

Risk of injury from being trapped in the swivel range of steered axles

Ensure that no persons or objects are in the swivel range of all steered axles when turning the steering wheel. Do not stand in the swivel range of the additional steering axle when the engine is running.

AS46.00-Z-0002-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01B

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01H

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove

1

Secure vehicle against rolling

2

Raise vehicle at front axle far enough so that wheels can turn freely, and jack up vehicle

3

Set steering gear to center position

AR46.20-W-0500-01NA

4

Position the front wheels in the center of the turntables

Make sure that the steering gear is still in the center position after lowering the front wheels.

5

Set scales on turntable to 0°

6

Tilt cab

7

Remove cap (4)

8.1

Turn steering far enough to left until nut (5) can be removed from steering arm (6)

Left-hand drive vehicle

8.2

Turn steering far enough to right until nut (5) can be removed from steering arm (6)

Right-hand drive vehicle

9

Unscrew nut (5) from steering arm (6) and screw on again by hand


Screw in nut (5) up to safety collar.
This prevents the thread of the ball joint on the drag link (1) from being damaged during removal.

Counterhold the ball joint with an Allen wrench if necessary.

10

Pry drag link (1) off steering arm (6)

The drag link (1) detaches suddenly.

Puller

*625589003500

11

Set steering gear to center position or front wheels to straight-ahead position

AR46.20-W-0500-01NA

The scales on the turntables must be set back to  0°.

12

Unscrew nut (5) and detach drag link (1) from steering arm (6)

13

Unscrew nut (3) at pitman arm (2) and screw on again by hand


Screw nut (3) on as far as the safety collar.
This prevents the thread of the ball joint on the drag link (1) from being damaged during removal.

Counterhold the ball joint with an Allen wrench if necessary.

14

Pry drag link (1) off pitman arm (2)

The drag link (1) detaches suddenly.

Puller

*625589003500

15

Unscrew nut (3) and remove drag link (1)

Install

16

Insert drag link (1) into pitman arm (2) and steering arm (6)

If a new drag link (1) is installed.

Adjust length of drag link (1) until it can be inserted with zero clearance.

Make sure that the steering gear is in the center position and that the scales on the turntables are set to  0°.

17

Position new nuts (3, 5) on pitman arm (2) and steering arm (6)

18

Tighten nut (3) on pitman arm (2)

Counterhold the ball joint with an Allen wrench if necessary.

Nut, drag link to pitman arm/steering arm

*BA46.40-N-1001-06L

19.1

Turn steering far enough to left until nut (5) can be tightened

Left-hand drive vehicle

19.2

Turn steering far enough to right until nut (5) can be tightened

Right-hand drive vehicle

20

Tighten nut (5) at steering arm (6)

Counterhold the ball joint with an Allen wrench if necessary.

Nut, drag link to pitman arm/steering arm

*BA46.40-N-1001-06L

21

Tighten clamp (7)

Only if the drag link (1) has been replaced.

Clamp to drag link

*BA46.40-N-1002-06L

22

Install new cap (4)

23

Lower cab

24

Lift front axle, remove turntables and lower wheels

25

Perform a test drive

During the road test check the overall steering behavior of the vehicle.

If the vehicle pulls to the left or to the right or the steering wheel is not in the straight-ahead position when the vehicle is being driven in a straight line.

Check center steering position and adjust if necessary.


AR46.20-W-3020NA

Steering linkage

Number

Designation

Model 967

BA46.40-N-1001-06L

Nut, drag link to pitman arm/steering arm

M201.5

Nm

230

M241.5

Nm

280

Steering linkage

Number

Designation

Model 967

BA46.40-N-1002-06L

Clamp to drag link

M101

Nm

50

M121.5

Nm

80

Remove/install drag link

625 589 00 35 00

Puller

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