ar4210b0110a

Skimming brake disk

Type ar · emne 42.10 · version 0301 · 2020-03-31

Gælder for: Model 382.1, 634.0, 688 with code BB5 (Disc brakes on front and rear axle) Model 688, 979.01/04 with code BB5 (Disc brakes on front and rear axle) Model 693.15/19, 696.0 Model 693.19, 695.010/011/304

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 42 Bremsehydraulik og -mekanik › 42.10 Driftsbremse — Serie 382 (modeller 1**) · Serie 634 (modeller 0**) · Serie 688 · Serie 693 (modeller 15*, 19*) · Serie 695 (modeller 010, 011, 304) · Serie 696 (modeller 0**) · Serie 979 (modeller 01*, 04*)

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.15 driftsbremse/vakuumsystem › 21.15.40 driftsbremse foran — Serie 382 (modeller 1**) · Serie 634 (modeller 0**) · Serie 688 · Serie 693 (modeller 15*, 19*) · Serie 695 (modeller 010, 011, 304) · Serie 696 (modeller 0**) · Serie 979 (modeller 01*, 04*)

EinPAS 21 bremser/vakuumsystem/trykluftsystem › 21.15 driftsbremse/vakuumsystem › 21.15.42 driftsbremse bagest — Serie 382 (modeller 1**) · Serie 634 (modeller 0**) · Serie 688 · Serie 693 (modeller 15*, 19*) · Serie 695 (modeller 010, 011, 304) · Serie 696 (modeller 0**) · Serie 979 (modeller 01*, 04*)

AR42.10-B-0110A

Skimming brake disk

11.03.2020

Model

382.1, 634.0, 688

with code BB5 (Disc brakes on front and rear axle)

Model

688, 979.01/04

with code BB5 (Disc brakes on front and rear axle)

Model

693.15/19, 696.0

Model

693.19, 695.010/011/304

Skimming brake disk

1

Brake disc

2

Wheel hub

3

Fastening nuts

4

Portable grinder for brake discs

B42.10-0386-11

Remove/install

1

Remove the wheels


Vehicle 688

AR40.10-B-1100F

Vehicles 382.1, 634.0, 696.0, 979.01/04

AR40.10-B-1100E

2

Remove the brakepads


Vehicle 979.01/04

AR42.10-B-0170A

Vehicle 688

AR42.10-B-1600A

Vehicles 382.1, 693.15/19, 695.010/011/304, 696.0

AR42.10-B-0170B

3

Clean the contact surface of the wheel hub (2)

4

Install the brake disc portable grinder (4) on the wheel hub (2), tightening the fastening nuts (3)

Portable grinder for brake discs.

Danger

Risk of death. Death may occur if body parts are drawn into rotating vehicle parts.

Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Secure area of rotating vehicle components against unauthorized access.

AS00.00-Z-0004-01A

5

Machine the brake disc (1)

Machine the brake disc (1) only until you reach the limit repairing dimension and obtain a flat surface.

.Disk width

*BE42.10-B-1001-08A

.Disk width

*BE42.10-B-1001-09A

.Rotor outer nominal diameter

*BE42.10-B-1002-08A

.Rotor outer nominal diameter

*BE42.10-B-1002-09A

.Rotor outer nominal diameter

*BE42.10-B-1002-08A

.Knocking (maximum lateral deviation). Measured 10 mm from outer rotor edge

*BE42.10-B-1003-09A

.Rotor braking surface coarseness

*BE42.10-B-1004-08A

.Rotor braking surface coarseness

*BE42.10-B-1004-09A

.Disc outer edge chamfer, after machined

*BE42.10-B-1005-08A

.Disc outer edge chamfer, after machined

*BE42.10-B-1005-09A

.Rotor braking surface parallelism

*BE42.10-B-1006-08A

.Rotor braking surface parallelism

*BE42.10-B-1006-09A

6

Remove the portable grinder for brake discs (4)

7

Clean the brake disc (1)

8

Clean the ABS sensor and measuring ring

9

Assemble the brakepads


Vehicle 979.01/04

AR42.10-B-0170A

Vehicle 688

AR42.10-B-1600A

Vehicles 382.1, 693.15/19, 695.010/011/304, 696.0

AR42.10-B-0170B

10

Install the wheels


Vehicle 688

AR40.10-B-1100F

Vehicles 382.1, 634.0, 696.0, 979.01/04

AR40.10-B-1100E

Test values for front axle brake discs

Number

Designation

Front axle 733.880

Front axle 732.793, 733.890, 739.395/397, 739.398

BE42.10-B-1001-08A

Disk width

New

mm

34,00

44,80 ... 45,00

Minimum thickness allowed

mm

28,00

37,00

Test values for front axle brake discs

Number

Designation

Front axle 732.561

Front axle 732.560

BE42.10-B-1001-08A

Disk width

New

mm

29,80 ... 30,00

33,80...34,00

Minimum thickness allowed

mm

26,00

31,00

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1001-09A

Disk width

New

mm

44,80 ... 45,00

34,00

Minimum permissible thickness

mm

37

28,00

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1001-09A

Disk width

New

mm

34

30

Minimum permissible thickness

mm

28

26

Test values for front axle brake discs

Number

Designation

Front axle 733.880

Front axle 732.793, 733.890, 739.395/397, 739.398

BE42.10-B-1002-08A

Rotor outer nominal diameter

mm

312

430

Test values for front axle brake discs

Number

Designation

Front axle 732.510

Front axle 732.561

BE42.10-B-1002-08A

Rotor outer nominal diameter

mm

304

324

Test values for front axle brake discs

Number

Designation

Front axle 733.840/851

Front axle 733.882

BE42.10-B-1002-08A

Rotor outer nominal diameter

mm

323,7 ... 324

323,7 ... 324

Test values for front axle brake discs

Number

Designation

Front axle 732.560

Front axle 733.850

BE42.10-B-1002-08A

Rotor outer nominal diameter

mm

335

304

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1002-09A

Rotor outer nominal diameter

mm

17,93 ... 17,94

312

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1002-09A

Rotor outer nominal diameter

mm

335

324

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1003-09A

Knocking (maximum lateral deviation). Measured 10 mm from outer rotor edge

mm

0,10

0,02

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1003-09A

Knocking (maximum lateral deviation). Measured 10 mm from outer rotor edge

mm

0,10

0,10

Test values for front axle brake discs

Number

Designation

Front axle 733.880

Front axle 732.793, 733.890, 739.395/397, 739.398

BE42.10-B-1004-08A

Rotor braking surface coarseness

Rz

20

-

Test values for front axle brake discs

Number

Designation

Front axle 732.510

Front axle 732.561

BE42.10-B-1004-08A

Rotor braking surface coarseness

Rz

9 ... 15

-

Test values for front axle brake discs

Number

Designation

Front axle 733.840/851

Front axle 732.560

BE42.10-B-1004-08A

Rotor braking surface coarseness

Rz

9 ... 15

-

Test values for front axle brake discs

Number

Designation

Front axle 733.850

BE42.10-B-1004-08A

Rotor braking surface coarseness

Rz

9 ... 15

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1004-09A

Rotor braking surface coarseness

Rz

-

20

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1004-09A

Rotor braking surface coarseness

Rz

-

-

Test values for front axle brake discs

Number

Designation

Front axle 733.880

Front axle 732.793, 733.890, 739.395/397, 739.398

BE42.10-B-1005-08A

Disc outer edge chamfer, after machined

mm

2

4

Test values for front axle brake discs

Number

Designation

Front axle 732.510

Front axle 732.561

BE42.10-B-1005-08A

Disc outer edge chamfer, after machined

mm

3

-

Test values for front axle brake discs

Number

Designation

Front axle 733.840/851

Front axle 733.882

BE42.10-B-1005-08A

Disc outer edge chamfer, after machined

mm

3

3

Test values for front axle brake discs

Number

Designation

Front axle 732.560

Front axle 733.850

BE42.10-B-1005-08A

Disc outer edge chamfer, after machined

mm

-

3

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1005-09A

Disc outer edge chamfer, after machined

mm

4

2

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1005-09A

Disc outer edge chamfer, after machined

mm

3

-

Test values for front axle brake discs

Number

Designation

Front axle 733.880

Front axle 732.793, 733.890, 739.395/397, 739.398

BE42.10-B-1006-08A

Rotor braking surface parallelism

mm

0,02

0,05

Test values for front axle brake discs

Number

Designation

Front axle 732.510

Front axle 732.561

BE42.10-B-1006-08A

Rotor braking surface parallelism

mm

0,02

0,05

Test values for front axle brake discs

Number

Designation

Front axle 733.840/851

Front axle 733.882

BE42.10-B-1006-08A

Rotor braking surface parallelism

mm

0,02

0,02

Test values for front axle brake discs

Number

Designation

Front axle 732.560

Front axle 733.850

BE42.10-B-1006-08A

Rotor braking surface parallelism

mm

0,05

0,02

Test values of brake discs of rear axle

Number

Designation

Rear axle 740.697/698/752, 746.218/225/225/305/971/973, 749.316

Rear axle 743.498

BE42.10-B-1006-09A

Rotor braking surface parallelism

mm

0,05

0,02

Test values of brake discs of rear axle

Number

Designation

Rear axle 743.451/453

Rear axle 743.480

BE42.10-B-1006-09A

Rotor braking surface parallelism

mm

0,05

0,02

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