Replace tires

AR40.10-P-1030EW

Replace tires

18.09.2019

Model

117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292

Model

222

except code Z07 (B7 armoring on special protection version)

43a

Balance weight

43g

Valve

X

Distance

Y

Distance

43g

Valve

With code 475 (Tire pressure monitor)

2

Union nut

3

Valve body

A69/1

Left front tire pressure sensor

A69/2

Right front tire pressure sensor

A69/3

Left rear tire pressure sensor

A69/4

Right rear tire pressure sensor

Topical note

Information on tires / rims

AH40.10-P-9411-01A

Tires - General information

AH40.10-N-1020-01A

Detach

1

Detach complete wheel

Model 205, 213, 217, 238, 253
Model 222
except code Z07 (B7 armoring on special protection version)

AR40.10-P-1102A

Model 292

AR40.10-P-1100GQC



Model 117, 156, 176, 242, 246

AP40.10-P-4050AK



Model 172

AP40.10-P-4050V



Model 207

AP40.10-P-4050CW



Model 166, 212, 218, 231

AP40.10-P-4050EW

 WIS Service Media
wsm://01_ 201201_13

2.1

Detach wheel balance weight (43a) using assembly tool

For clamped wheel balance weight (43a).

 Assembly tool

*124589176300

2.2

Remove wheel balance weight (43a) using removal tool

For glued wheel balance weight (43a).


Do not use hard, pointed or sharp-edged tools.
Otherwise the surface of the disk wheels may be damaged.

 Removal tool

*129589005900

3

Unscrew valve element from valve (43g)

4

Drain TIREFIT tire sealant out of tire

After using the TIREFIT tire sealant.

Model 117, 156, 176, 242, 246

AR40.10-P-1080AK

Model 166, 172, 205, 207, 212, 213, 217, 218, 231, 238, 253, 292
Model 222
except code Z07 (B7 armoring on special protection version)

AR40.10-P-1080EW

5

Position the press-off blade of the tire mounting device on the tire bead flank



000 588 00 83 00 Tire mounting device

WS40.00-P-0006B


Do not position bead breaker shovel on tire sidewall.
The carcass can be damaged otherwise.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not position bead breaker shovel on the inner and outer side of the tire near the valve (43g).
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) may be damaged otherwise.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not position the bead breaker shovel at the opposing bead edge of the valve (43g).
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) may be damaged otherwise.

6

Press inner and outer bead flank over safety bead seats and into drop center of disk wheel

7

Fasten disk wheel on tire mounting device

8

Apply coating of assembly paste onto disk wheel flange and tire beads


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not grease the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise, the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) may malfunction.

9

Position disk wheel on tire mounting device so that the valve (43g), when viewed in the direction of rotation (arrow) of the disk wheel, it is located 10 cm behind the mounting head

10

Align mounting head at small distances (X, Y) to disk wheel

11.1

Use assembly lever to lever the tire beads over the mounting lug of the mounting head and detach the tire from the disk wheel

For tires without emergency running characteristics.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise it will be damaged.

11.2

Position hold-down tool on upper side of bead edge and press tire into drop center, then position hold-down tool on lower side and remove tire

For run-flat tires.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise it will be damaged.



Check

12

Check condition of disk wheel

AR40.10-P-1010-01A

13

Check the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) and the valve body (3) in installed condition for signs of damage

Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)


Do not retighten union nut (2).
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) will be damaged otherwise.


Only use plastic valve caps.
Otherwise corrosion damage may occur.

If the union nut (2) or the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) is visibly loose or if damage is visible.



Replace tire pressure sensor (A69/1, A69/2, A69/3, A69/4).



Clean

14

Clean tire pressure sensor (A69/1, A69/2, A69/3, A69/4) using a clean lint-free cloth

Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)


Do not use compressed air, solvents or cleaners.
The tire pressure sensor (A69/1, A69/2, A69/3, A69/4) will be damaged otherwise.

Attach

15

Install new valve (43g)

Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
except code 475 (Tire pressure monitor (TPM))
Model 222
except code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)

16

Apply coating of assembly paste to shoulders of disk wheel and tire bead of new tire


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not grease the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise, the tire pressure sensor (A69/1, A69/2, A69/3, A69/4) may malfunction.

17

Position disk wheel on tire mounting device so that the valve (43g) is approximately 180° opposite the mounting head



000 588 00 83 00 Tire mounting device

WS40.00-P-0006B

18

Place new tire at an angle on disk wheel and align mounting head at small distances (X, Y) to disk wheel

 Observe running direction on unidirectional tires.
Observe the markings indicating the inside and outside of the tire.
On vehicles with mixed tires observe the correct assignment of the tire to disk wheel.

19.1

Pull tire over shoulder onto disk wheel using the tire mounting device

For tires without emergency running characteristics.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise it will be damaged.

 Load the tire beads as little as possible.

19.2

Position hold-down tool on bead edge, push tire into drop center, then position the bead protector at the traction point, and pull tire using tire mounting device over the flange onto the disk wheel

For run-flat tires.


Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)
Do not exert any force on the tire pressure sensor (A69/1, A69/2, A69/3, A69/4).
Otherwise it will be damaged.

 Load the tire beads as little as possible.

20

Align light spots of tire and disk wheel with each other

21

Remove disk wheel with tire from tire mounting device

22

Unscrew valve element from valve (43g)

Only if valve (43g) was replaced.

23

Inflate tire


The tire pressure may not exceed 3.3 bar.
Otherwise the tire bead may be damaged.

 The tire bead must slip uniformly over the rim shoulder.

24

Screw valve element into valve (43g)

25

Correct tire inflation pressure

26

Balance complete wheel

Model 117, 156, 176, 242, 246

AR40.10-P-1040AK

Model 166, 172, 205, 207, 212, 213, 217, 218, 238, 253, 292
Model 222
except code Z07 (B7 armoring on special protection version)

AR40.10-P-1040EW

Model 231

AR40.10-P-1040A

27

Mount complete wheel

Model 205, 213, 217, 238, 253
Model 222
except code Z07 (B7 armoring on special protection version)

AR40.10-P-1102A

Model 292

AR40.10-P-1100GQC



Model 117, 156, 176, 242, 246

AP40.10-P-4050AK



Model 172

AP40.10-P-4050V



Model 207

AP40.10-P-4050CW



Model 166, 212, 218, 231

AP40.10-P-4050EW

 WIS Service Media
wsm://01_ 201201_13

28.1

Activate tire pressure monitoring

Model 117, 156, 176, 242, 246
Model 166, 172, 205, 207, 212, 213, 217, 218, 231, 238, 253, 292
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)

Model 213, 238
with code 475 (Tire pressure monitor (TPM))

AR54.30-P-1001-01LWE

Model 253
up to model year 2020
with code 475 (Tire pressure monitor (TPM))

AR54.30-P-1001-01LWG

Model 292
with code 475 (Tire pressure monitor (TPM))

AR54.30-P-1001-01GQC

Model 217
with code 475 (Tire pressure monitor (TPM))
Model 222
with code 475 (Tire pressure monitor (TPM))
except code Z07 (B7 armoring on special protection version)

AR54.30-P-1001-01LC

Model 166, 172, 205, 207, 212, 218, 231
with code 475 (Tire pressure monitor (TPM))

AR54.30-P-1000-02RAU

Model 117, 156, 176, 242, 246

AR54.30-P-1001-01RAE

28.2

Restart tire pressure loss warning

Model 117, 156, 166, 172, 176, 205, 207, 212, 213, 217, 218, 231, 238, 242, 246, 253, 292
with code 477 (Tire pressure loss warner)
Model 222
with code 477 (Tire pressure loss warner)
except code Z07 (B7 armoring on special protection version)