ar3531p0520lw

Remove/install differential

Type ar · emne 35.31 · version 0111 · 2020-05-14

Gælder for: Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 2 Chassis › 35 Bagaksel › 35.31 Bagakselmidtersamling — Serie 205 (modeller 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · Serie 253 (modeller 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)

EinPAS 17 Drivstreng/aksel › 17.51 Bagaksel › 17.51.65 differentiale/akselkraftgennemføring — Serie 205 (modeller 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · Serie 253 (modeller 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)

AR35.31-P-0520LW

Remove/install differential

11.02.2020

Model

205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)

Remove/install differential

3

Bolts

5

Screw

7

Propeller shaft

9

Spacer ring

37

Rear axle shafts

37a

Protective ring

37o

Retaining rings

50

Rear axle gear

P35.31-2332-06

Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Remove/install

1

Secure vehicle on vehicle lift

AR00.60-P-0100CW

2

Remove right rear axle shaft (37)

AR35.30-P-0621LW

3

Remove rear mufflers

Model 205 (except 205.386/387/486/487) with engine 177, 264, 276
Model 253 (except 253.388/389/988/989/992/993) with engine 264, 274.9, 276.8, 642, 651.9

Model 205 (except 205.386/387/486/487) with engine 264

AR49.10-P-4952MRI

Model 253 (except 253.388/389/988/989/992/993) with engine 264, 274.9, 276.8, 642, 651.9

AR49.10-P-4952RF

Model 205 with engine 276

AR49.10-P-4952LW

Model 205 (except 205.386/387/486/487) with engine 177

AR49.10-P-4952MNA

4

Remove propeller shaft (7) from rear axle differential (50) and secure against bending


Model 253 (except 253.388/389/988/989/992/993)

AR41.10-P-0050LWX

Model 205 (except 205.386/387/486/487)

AR41.10-P-0050LW

5

Unlock and detach electrical connection on end cover from locking motor

Model 205 (except 205.386/387/486/487) with engine 177

6

Support rear axle differential (50) and lash down securely

000 588 10 62 00 Support plate

WS26.00-P-3309B

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

7

Remove bolt (3)

Bolt, rear axle differential to rear transverse bridge

*BA35.10-P-1006-01H

8

Remove bolt (5)

Rear axle differential to front adapter

*BA35.10-P-1005-01H

9

Lower rear axle differential (50) slightly

10

Remove spacer ring (9)

11

Secure left rear axle shaft (37) to prevent it from falling down

12

Pry left rear axle shaft (37) out of rear axle differential (50)

Do not rest the assembly lever on the protective ring (37a). Support the assembly lever on the rear axle differential (50) using e.g. a socket wrench.

Installation: Replace the retaining ring (37o) of the left rear axle shaft (37).

13

Remove rear axle differential (50) in downward direction

14

Install in the reverse order

15

Check oil level in rear axle differential (50) and correct, if necessary

AR35.31-P-0520-03LW

Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1001-02B

Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1002-02B

Model 205.086/087/286/287Filling capacity for rear axle differential with differential lock

*BF35.31-P-1003-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)ALU rear axle differential filling capacity

*BF35.31-P-1002-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)FE rear axle differential filling capacity

*BF35.31-P-1001-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1004-01U

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

Oil filler screw of rear axle differential

*BA35.31-P-1002-02H

Rear axle carrier

Number

Designation

Model 205

Model 253

BA35.10-P-1005-01H

Rear axle differential to front adapter

Rear axle differential (steel)

Nm

65

65

Rear axle differential (aluminum)

Stage 1

Nm

40

40

Stage 2

°

45

45

Rear axle carrier

Number

Designation

Model 205

Model 253

BA35.10-P-1006-01H

Bolt, rear axle differential to rear transverse bridge

Nm

170

170

Rear axle differential housing

Number

Designation

Model 205

Model 253

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

50

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)

BF35.31-P-1001-01U

FE rear axle differential filling capacity

FE HAG187

Liter

0,85

Sheet

BB00.40-P-0235-07A

FE HAG200

Liter

1,0

Sheet

BB00.40-P-0235-07A

FE HAG215

Liter

1,1

Sheet

BB00.40-P-0235-07A

FE HAG225

Liter

1,3

Sheet

BB00.40-P-0235-07A

Rear axle gear

Number

Designation

Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China)

BF35.31-P-1001-02B

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU HAG205

Liter

1,0

Sheet

BB00.40-P-0239-71A

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)

Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)

BF35.31-P-1002-01U

ALU rear axle differential filling capacity

ALU HAG183

0,8

-

Sheet

BB00.40-P-0239-71A

-

Rear axle gear

Number

Designation

Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China)

BF35.31-P-1002-02B

Filling capacity

Rear axle differential 200 C

Liter

1,0

Sheet

BB00.40-P-0235-07A

Rear axle gear

Number

Designation

Model 205.086/087/286/287/386/387/486/487

BF35.31-P-1003-01U

Filling capacity for rear axle differential with differential lock

Liter

1,2

Sheet

BB00.40-P-0235-61A

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)

BF35.31-P-1004-01U

Filling capacity

Rear axle differential 200 C

1,0

Overview of specified transmission oils

BB00.40-P-0231-01A

References, approved axle gear oils

BB00.40-P-0235A

Repair materials

Number

Designation

Order number

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

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