Serier
da
ar3530p0621lw
Remove/install inserted rear axle shaft
Type ar · emne 35.30 · version 0207 · 2020-02-19
Gælder for: Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)
Ikke tilgængelig på “da”; vises på Engelsk.
Placering
Funktionsgruppe 2 Chassis › 35 Bagaksel › 35.30 Drev, drivaksler — Serie 205 (modeller 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · Serie 253 (modeller 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)
EinPAS 17 Drivstreng/aksel › 17.51 Bagaksel › 17.51.51 Aksel/drivaksel — Serie 205 (modeller 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · Serie 253 (modeller 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)
AR35.30-P-0621LW
Remove/install inserted rear axle shaft
18.02.2020
Model
205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)
2
Camber strut
7
Steering knuckle
37o
Retaining ring
3
Thrust arm
37
Rear axle shaft
37m
Boots
4
Tie rod
37a
Protective ring
50
Rear axle gear
5
Strut rod
Danger
Risk of death caused by vehicle slipping or toppling off of the lifting platform.
Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.
AS00.00-Z-0010-01A
Caution
Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil
Wear protective gloves, protective clothing and safety glasses.
AS00.40-Z-0001-01A
Topical note
Notes on threaded connections fastened using a tightening angle-based tightening process
AH00.00-P-0020-01A
Topical note
Notes on self-locking nuts and bolts
AH00.00-N-0001-01A
Notes on safety-relevant components
AH00.00-Z-0019-01A
Notes on repair work on suspension components
AH00.00-P-0100-01A
Remove/install
1
Secure vehicle on vehicle lift
AR00.60-P-0100CW
2
Remove corresponding complete rear wheel
AR40.10-P-1102A
3
Remove collar nut from rear axle shaft (37)
Installation: Replace collar nut and secure after tightening.
Nut, rear axle shaft to wheel bearing
*BA35.30-P-1001-01N
4
Remove plastic cover from spring link
5
Lift up steering knuckle (7) using major assembly mount until the rear axle shaft (37) is almost horizontal
000 588 11 62 00 Major assembly mount
WS01.00-P-0092B
Installation: Tighten the threaded connection of the strut rod (5), camber strut (2), thrust arm (3) and tie rod (4).
Self-locking nut, tie rod to rear axle carrier
*BA35.20-P-1002-04M
Bolt, thrust arm to wheel carrier
*BA35.20-P-1002-05J
Bolt, camber strut to wheel carrier
*BA35.20-P-1002-02L
Bolt, strut rod to wheel carrier
*BA35.20-P-1002-03L
6
Remove camber strut (2) from steering knuckle (7)
Installation: Screw on bolted connection loosely.
7
Remove thrust arm (3) from steering knuckle (7)
Installation: Screw on bolted connection loosely.
8
Remove tie rod (4) from steering knuckle (7)
Installation: Screw on bolted connection loosely.
9
Remove strut rod (5) from steering knuckle (7)
Installation: Screw on bolted connection loosely.
10
Unclip electrical line of rpm sensor from bracket on steering knuckle (7) and from bracket on wheel arch
11
Unlock and disconnect electrical connector from actuator motor of electric parking brake and create access to electrical line
AR42.20-P-0600LW
12
Unclip electrical line of rear axle damping valve unit from bracket on steering knuckle (7) and from bracket on wheel arch
Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)
13
Lower steering knuckle (7)
Installation: Lift up steering knuckle (7) until rear axle shaft (37) is almost horizontal.
14
Fold down steering knuckle (7) and pull rear axle shaft (37) out of rear axle shaft flange
If the rear axle shaft(37) is difficult to remove
Press rear axle shaft (37) out of rear axle shaft flange.
AR35.30-P-0115-03LF
Extraction and insertion tool
*210589034300
Bracket
*210589014000
15
Pry rear axle shaft (37) out of rear axle differential (50)
Do not rest the assembly lever on the protective ring (37a). Support assembly lever, e.g. using socket wrench on rear axle differential(50).
16
Take out rear axle shaft (37)
Installation: Replace locking ring (37o) on inner spline profile.
Check
17
Check constant velocity joints
With axial or radial play
Replace rear axle shaft (37).
18
Check boots (37m)
If leaky or damaged
Replace the boot (37m) concerned.
AR35.30-P-0662-01LW
Filling capacity for joint housing
*BF35.30-P-1001-01G
19
Check side radial shaft sealing ring in rear axle differential (50)
If leaky or damaged
Replace side radial shaft sealing ring on rear axle differential (50).
AR35.31-P-0545LW
20
Install in the reverse order
21
Check oil level in rear axle differential (50) and correct, if necessary
AR35.31-P-0520-03LW
Model 253 (except 253.388/389/988/989/992/993)
*BF35.31-P-1001-02B
Model 253 (except 253.388/389/988/989/992/993)
*BF35.31-P-1002-02B
Model 205.086/087/286/287Filling capacity for rear axle differential with differential lock
*BF35.31-P-1003-01U
Model 205 (except 205.086/087/286/287/386/387/486/487)
*BF35.31-P-1002-01U
Model 205 (except 205.086/087/286/287/386/387/486/487)
*BF35.31-P-1001-01U
Model 205 (except 205.086/087/286/287/386/387/486/487)
*BF35.31-P-1004-01U
Oil filler screw of rear axle differential
*BA35.31-P-1002-02H
Sealant, Omnifit 100H (50 g)
*BR00.45-Z-1061-01A
Loctite 7063 (400 ml) cleaning spray
*BR00.45-Z-1046-04A
22
Perform wheel alignment check
AR40.20-P-0200LW
Number
Designation
Model 205
Model 253
BA35.20-P-1002-02L
Bolt, camber strut to wheel carrier
Stage 1
Nm
50
50
Stage 2
°
90
90
Number
Designation
Model 205
Model 253
BA35.20-P-1002-03L
Bolt, strut rod to wheel carrier
M12
Stage 1
Nm
50
50
Stage 2
°
90
90
Number
Designation
Model 205
Model 253
BA35.20-P-1002-04M
Self-locking nut, tie rod to rear axle carrier
When removing the tie rod
Stage 1
Nm
50
50
Stage 2
°
90
90
When adjusting the toe
Nm
110
110
Number
Designation
Model 205
Model 253
BA35.20-P-1002-05J
Bolt, thrust arm to wheel carrier
Stage 1
Nm
50
50
Stage 2
°
90
90
Number
Designation
Model 205
Model 253
BA35.30-P-1001-01N
Nut, rear axle shaft to wheel bearing
Nm
350
350
Rear axle differential housing
Number
Designation
Model 205
Model 253
BA35.31-P-1002-02H
Oil filler screw of rear axle differential
Nm
50
50
Rear axle shaft, plugged in shafts
Number
Designation
Model 205 Plugged in shafts
Model 253 Plugged in shafts
BF35.30-P-1001-01G
Filling capacity for joint housing
Ø82
g
80
80
Ø95
g
100
100
Ø102
g
120
120
Ø106
g
130
130
Ø112
g
140
140
Ø116
g
150
150
Number
Designation
Model 205 (except 205.086/087/286/287/386/387/486/487) except code 700 (Technology Local Content China)
BF35.31-P-1001-01U
FE rear axle differential filling capacity
FE HAG187
Liter
0,85
Sheet
BB00.40-P-0235-07A
FE HAG200
Liter
1,0
Sheet
BB00.40-P-0235-07A
FE HAG215
Liter
1,1
Sheet
BB00.40-P-0235-07A
FE HAG225
Liter
1,3
Sheet
BB00.40-P-0235-07A
Number
Designation
Model 253 (except 253.388/389/988/989/992/993) except code 700 (Technology Local Content China)
BF35.31-P-1001-02B
Filling capacity
ALU rear axle differential 183
Liter
0,8
Sheet
BB00.40-P-0239-71A
ALU rear axle differential 197
Liter
0,9
Sheet
BB00.40-P-0239-71A
ALU HAG205
Liter
1,0
Sheet
BB00.40-P-0239-71A
Number
Designation
Model 205 (except 205.086/087/286/287/386/387/486/487) except code 700 (Technology Local Content China)
BF35.31-P-1002-01U
ALU rear axle differential filling capacity
ALU HAG183
0,8
Sheet
BB00.40-P-0239-71A
Number
Designation
Model 253 (except 253.388/389/988/989/992/993) with code 700 (Technology Local Content China)
BF35.31-P-1002-02B
Filling capacity
Rear axle differential 200 C
Liter
1,0
Sheet
BB00.40-P-0235-07A
Number
Designation
Model 205.086/087/286/287/386/387/486/487
BF35.31-P-1003-01U
Filling capacity for rear axle differential with differential lock
Liter
1,2
Sheet
BB00.40-P-0235-61A
Number
Designation
Model 205 (except 205.086/087/286/287/386/387/486/487) with code 700 (Technology Local Content China)
BF35.31-P-1004-01U
Filling capacity
Rear axle differential 200 C
1,0
Overview of specified transmission oils
BB00.40-P-0231-01A
References, approved axle gear oils
BB00.40-P-0235A
Extraction and insertion tool
Number
Designation
Order number
BR00.45-Z-1046-04A
Loctite 7063 (400 ml) cleaning spray
A 001 986 71 71 09
BR00.45-Z-1061-01A
Sealant, Omnifit 100H (50 g)
A 002 989 23 71
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