Pressing out and drawing in rear axle shaft at rear axle shaft flange

AR35.30-P-0115-03LF

Pressing out and drawing in rear axle shaft at rear axle shaft flange

Notes on safety-relevant components

AH00.00-Z-0019-01A

Model

205, 217, 222, 223, 253

1

 Attach extraction and insertion tool to rear axle shaft flange.

2

Screw on nut onto threaded pin.

3

Screw in threaded pin into threaded rod of  extraction and insertion tool and tighten.

4

Push out rear axle shaft (37) using  extraction and insertion tool and then remove.

5

Screw  holder (039) onto shaft journal of rear axle shaft (37) and clamp into vise.

6

Insert drill bush with Ø 4 mm (detachable) (039a) and lock in place using bolt (039c).

Shown on rear axle shaft with M24x1.5 thread

039a

Drilling bush with 4 mm dia. (removable)

039b

8 mm dia. drill and thread cutting bush (fixed) for rear axle shaft with M24x1.5 thread

039c

Screw

Shown on rear axle shaft with M24x1.5 thread

039d

8 mm dia. drill and thread cutting bush (fixed) for rear axle shaft with M26x1.5 thread

7

Drill core hole bore to a depth of approx. 20 mm using a 4 mm dia. drill bit (dimension a), cooling and lubricating the drill bit in the process.

8

Remove drill bush with Ø 4 mm (detachable) (039a) with bolt (039c).

9

Drill core hole bore to a depth of approx. 20 mm using a 6.8 mm dia. drill bit (dimension a), cooling and lubricating the drill bit in the process.

10

Precut thread M8 using a thread tap of stage 1 and 2.

11

Unscrew  bracket (039) from rear axle shaft (37) and clamp in rear axle shaft (37) into vise.

12

Finish cutting thread M8 with thread tap of stage 3.

13

Draw the rear axle shaft (37) using  extraction and insertion tool into the rear axle shaft flange.

14

 Detach extraction and insertion tool from rear axle shaft flange.