D35.30-0122-06
1 Collar nut
2 Connector flange
3 Radial sealing ring
4 Threaded ring
5 Spacer ring
6 Outer tapered roller bearing
7 Outer race of outer bearing
8 Compensating ring (split)
9 Retaining ring
10 Inner race
11 Drive pinion
12 Inner tapered roller bearing
13 Inner race of outer bearing
14 Spacer ring
| Disassemble | ||
1 | Remove front axle drive shafts | ||
2 | Remove ring gear with differential | ||
3 | Remove drive pinion | ||
4 | Release and unscrew collar nut (1) | Fit retainer wrench on coupling flange (2) | |
Socket | |||
Retainer wrench | |||
Ratio wrench | |||
5 | Detach coupling flange (2) from drive pinion (11) | ||
6 | Remove threaded ring (4) and shim (5) from drive pinion (11) | ||
7 | Remove radial sealing ring (3) from threaded ring (4) | ||
8 | Pull off outer and inner tapered roller bearings (6 and 12) | | |
| Assemble | ||
9 | Drive inner tapered roller bearing (12) onto drive pinion (11) | Heat inner tapered roller bearing (12) to approx. 80 °C | |
10 | Fit inside outer race (13), shim (14) and outside outer race (7) | ||
11 | Drive outer tapered roller bearing (6) onto drive pinion (11) | Heat outer tapered roller bearing (6) to approx. 80 °C | |
12 | Fit shim (5) | ||
13 | Install new radial sealing ring (3) in threaded ring (4) and fit threaded ring (4) on drive pinion (11) | | |
Coat radial sealing ring (3) without rubberized external surface with sealant | |||
Lightly grease sealing lips and pack space between dust and sealing lips with multi-purpose grease | |||
14 | Push on coupling flange (2) | Lightly oil splines on drive pinion (11) with transmission oil | |
15 | Tighten new collar nut (1) | Fit retainer wrench on coupling flange (2) | |
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Socket | |||
Ratio wrench | |||
Retainer wrench | |||
16 | Fit and install compensating ring (8) on drive pinion | The compensating ring (8) must fit snugly between the outer races (13 and 7) | |
17 | Checking friction torque of tapered roller bearings | ||
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| Clamp for clamping the assembled drive pinion | ||
Thoroughly oil tapered roller bearings | |||
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18 | Secure collar nut (1) | ||
19 | Installing drive pinion | ||
20 | Install crown wheel with differential | ||
21 | Install front axle drive shafts |
Test values for drive pinion
Number | Designation | Front axle 731.720, 733.050 | |
BE33.30-N-1001-02D | Friction coefficient of tapered roller bearing | Nm | 1.4 to 4.2 |
Front axle drive
Number | Designation | Front axle 731.720, 733.050 | |||
BA33.30-N-1005-01E | Collar nut, coupling flange to drive pinion gear | M321 | Nm | 300 | |
M401.5 | Nm | 360 | |||
731 589 00 15 00
Torque wrench
Drift
Wrench socket
Retainer wrench
001 589 74 09 00
745 589 01 21 00
717 589 00 31 00
000 589 69 63 00
Ratio wrench
Puller
000 589 45 33 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1012-01A | Omnifit FD 3041 sealing compound | A 002 989 47 20 10 |
BR00.45-Z-1023-06A | Hypoid gear oil | A 000 989 28 03 |
BR00.45-Z-1034-06A | MB multipurpose grease | A 001 989 34 51 10 |