Remove/install stabilizer bar on front axle

AR32.20-D-0300H

Remove/install stabilizer bar on front axle

10.4.12



Removing



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

Raise vehicle

AR00.60-D-1000H

2

Remove left and right spring clamp plates

AR32.20-D-0200H

3

Detach left and right torsion bar linkage (4) from stabilizer bar (6)

4

Remove bearing shells and rubber mount from torsion bar (6)

5

Remove left stop plate (7) from transverse control arm (10)

6

Remove ball head of link rod (11) from transverse control arm (10)

With code (LG0) bi-xenon headlamp or code (LG1) bi-xenon headlamp with corner-illuminating fog lamps

7

Remove left drive shaft on front axle gear

With code (ZG1/ZG2/ZG3/ZG4) All-wheel drive

AR33.30-D-0100-01H

 When prying out the transverse control arm (10) this serves to ensure that when the drive flange is drawn out of the transfer case the radial shaft sealing ring is not damaged.

8

Unscrew left transverse control arm (10) from front axle and pry out

AR33.20-D-1452H

9

Remove torsion bar (6) to left side



Install

10

Install torsion bar (6) from left side

11

Bolt left transverse control arm (10) to front axle

AR33.20-D-1452H

12

Mount left drive shaft to front axle transmission

With code (ZG1/ZG2/ZG3/ZG4) All-wheel drive

AR33.30-D-0100-01H



*BA33.30-N-1001-07A

Loctite 262

*BR00.45-Z-1059-02A

13

Mount ball head of link rod (11) onto transverse control arm (10)

With code (LG0) bi-xenon headlamp or code (LG1) bi-xenon headlamp with corner-illuminating fog lamps

14

Mount left stop plate (7) onto transverse control arm (10)



*BA33.20-N-1002-01N

15

Mount bearing shells and rubber mount to torsion bar (6)

 Check rubber mount for wear and damage, replace if necessary.

 For torsion bar with torsion rubber mounts:

Tighten bolts (5) of mount after adjusting the torque.



*BA32.35-N-1001-02G



Modified rubber mount on front-axle stabilizer bar

Model 906

BT32.20-D-0004-01A

16

Adjust and tighten stabilizer bar (6)

 For torsion bar (6) with torsion rubber mounts

Measured from the lower edge of the front axle to the center of the mounting hole in the torsion bar (6).

Installed dimension

*BE32.20-N-1001-05A



*BA32.35-N-1001-02G

17

Mount left and right torsion bar linkage (4) onto torsion bar (6)



*BA32.35-N-1002-02G

18

Mount left and right spring clamp plates

AR32.20-D-0200H

19

Lower vehicle

AR00.60-D-1000H

Number

Designation

Model
900

BE32.20-N-1001-05A

Assembly position

Front axle torsion bar

Dimension "A"

mm

59,5

See picture

AR32.20-D-0350H

Number

Designation

Model
906
except code ZG1, ZG2, ZG3, ZG4

BE32.20-N-1001-05A

Assembly position

Front axle torsion bar

Dimension "A"

mm

59,5

See picture

AR32.20-D-0350H

Number

Designation

Model
906
with code ZG1, ZG2, ZG3, ZG4

BE32.20-N-1001-05A

Assembly position

Front axle torsion bar

Dimension "A"

mm

62,5

See picture

AR32.20-D-0350H

Number

Designation

Model
900

Model
906

BA32.35-N-1001-02G

Bolt, stabilizer bar to frame-type integral support

Nm

58

58

BA32.35-N-1002-02G

Nut, stabilizer bar linkage to stabilizer bar

M12

Nm

106

106

Number

Designation

Model
900

BA33.20-N-1002-01N

Bolt, stop plate to transverse control arm/bump stop

M10

Nm

58

M121.5

Stage 1

Nm

106

Stage 2

°

90

Number

Designation

Model 906.11/13/21/23/61/63/71/73

Model
906.15/25/65

BA33.20-N-1002-01N

Bolt, stop plate to transverse control arm/bump stop

M10

Nm

58

58

M121.5

Stage 1

Nm

106

106

Stage 2

°

90

90

Number

Designation

Model 906
with code
ZG1, ZG2, ZG3, ZG4

BA33.30-N-1001-07A

Bolt, input shaft to front axle gear

Nm

58

Number

Designation

Order number

BR00.45-Z-1059-02A

Loctite 262

Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Munich
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de