AR20.10-W-2460G | Removing/installing the coolant thermostat | 3.3.09 |
ENGINE 541.9 in MODEL 930, 932, 933, 934
ENGINE 542.9 in MODEL 930, 932, 934
W20.10-1014-06
1 Coolant line
2 Charge air hose (red)
3 Sealing ring
4 Coolant thermostat
5 Coolant pump
6 Coolant hose
Modification notes
| Remove/install | ||
1 | Switch off ignition | ||
Danger! | Risk of injury caused by being caught or pinched as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
2 | Tilt cab | The front flap must always be opened when tilting. | |
| Notes on tilting the cab | ||
3 | Remove soundproofing on the right side of the engine | ||
4 | Remove soundproofing on the right side of the radiator | ||
5 | Detach coolant expansion reservoir from radiator and put to one side | Do not separate coolant lines. | |
6 | Remove red charge air hose (2) | | |
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
7 | Drain coolant partially | Only drain coolant at radiator | |
| Notes on coolant | ||
8 | Remove upper fan shroud bracket on coolant line (1) | Only vehicles with code (M58) Higher output fan and code (MZ3) Electromagnetic viscous coupling for fan. | |
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9 | Detach coolant line (1) at coolant pump (5) | Installation: Install new sealing rings (3). | |
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10 | Remove both coolant thermostats (4) | Installation: Observe installation position of both coolant thermostats (4) (arrows). | |
11 | Install in the reverse order |
Charge air pipe/charge air cooling
Number | Designation | Engine 541.9 | Engine 542.9 | ||
BA09.41-N-1006-01C | Clamp, charge air hose to charge air housing/charge air pipe and charge air cooler | Nm | 7.5 | 7.5 | |
Coolant pump, coolant thermostat
Number | Designation | Engines | Engines | ||
BA20.10-N-1003-01D | Bolt, coolant line to coolant pump | M8 | Nm | 25 | 25 |
Fan, fan clutch
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