ar2010g2460b

Remove/install coolant thermostat

Type ar · emne 20.10 · version 0112 · 2018-12-07

Gælder for: Engine 900.915/916/920/921, 902.923/924/935, 904.927/928/952/953, 906.935/955, 924.916/923/931

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 20 Motorkøling › 20.10 Kølevæskepumpe, kølevæsketermostat — Serie 900 (modeller 915, 916, 920, 921) · Serie 902 (modeller 923, 924, 935) · Serie 904 (modeller 927, 928, 952, 953) · Serie 906 (modeller 935, 955)

EinPAS 15 Motor › 15.25 Motorkølesystem › 15.25.30 pumpe/termostat/forvarmningsapparat — Serie 900 (modeller 915, 916, 920, 921) · Serie 902 (modeller 923, 924, 935) · Serie 904 (modeller 927, 928, 952, 953) · Serie 906 (modeller 935, 955)

Gælder også for motorer/gearkasser: 924 916, 924 923, 924 931

AR20.10-G-2460B

Remove/install coolant thermostat

22.11.2018

Engine

900.915/916/920/921, 902.923/924/935, 904.927/928/952/953, 906.935/955, 924.916/923/931

Modification notes

21.11.2018

Work procedure completely revised.

Remove/install coolant thermostat

1

Coolant pump

2

Coolant thermostat

3

O-ring

4

Coolant line

5

Screw

6

Coolant hose

G20.10-3107-12

Warning

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.

AS00.00-Z-0001-01A

Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Remove/install

1.1

Tilt cab.

Model 405

AR60.80-G-0005B

1.2

Open hood.

Model 437.42/43/465

Model 437.42/43

AR88.40-G-1000C

Model 437.465
See information from body manufacturer.

2

Drain off coolant.

ENGINE 900, 902, 904, 906 in MODEL 405

AP20.00-G-2080B

ENGINE 900, 904, 924 in MODEL 437

AP20.00-G-2080C

3

Remove charge air cooler.

Only for engine 924.916 in model 437.465 with code M25 (Reinforced refrigerant compressor)

AR09.41-G-6817C

4

Release poly-V-belt.

Only for engine 924.916 in model 437.465 with code M25 (Reinforced refrigerant compressor)

AR13.22-G-3902-05BC

5

Remove coolant hose (6).

6

Remove coolant line (4) and collect escaping coolant with suitable container.

Coolant line, coolant thermostat to coolant pump

*BA20.10-N-1004-01M

7

Remove coolant thermostat (2).

Installation: Replace O-ring (3).
Arrow on coolant thermostat (2) must point upwards.
Arrow is indication for ventilation bore.

8

Check coolant thermostat (2).

AR20.10-G-2455B

9

Install in the reverse order

10

Check engine cooling system for leak tightness.

AR20.00-G-1010B

Coolant pump, coolant thermostat

Number

Designation

Engine 900.915/916, 902.923/924

Engine 900.920/921, 924.923/931

BA20.10-N-1004-01M

Coolant line, coolant thermostat to coolant pump

Nm

25

25

Coolant pump, coolant thermostat

Number

Designation

Engine 902.935, 904.927/928/952/953, 906.935/936/955/967

Engine 924.916

BA20.10-N-1004-01M

Coolant line, coolant thermostat to coolant pump

Nm

25

25

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