ar1530w7100c

Remove/install starter

Type ar · emne 15.30 · version 0202 · 2012-02-16

Gælder for: ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 15 El-system motor › 15.30 Starter — Serie 374 · Serie 375 · Serie 940 · Serie 942 · Serie 943 · Serie 944 · Serie 958

EinPAS 15 Motor › 15.35 Starter › 15.35.20 Starter — Serie 374 · Serie 375 · Serie 940 · Serie 942 · Serie 943 · Serie 944 · Serie 958

Gælder også for motorer/gearkasser: 457 9**

AR15.30-W-7100C

Remove/install starter

15.2.12

ENGINES 457.9 in MODEL 374, 375, 940, 942, 943, 944, 958

Remove/install starter

W15.30-1030-09

Shown on model 944

1 Muffler

2 Clip

3 Lifting eye

4 Tensioning strap

8 Electric cable circuit 50

M1 Starter

5 Heat shield

6 Bracket

7 Terminal 30 cables

Modification notes

2.8.05

Grease starter drive pinion and flywheel ring gear - removed

Steps 12 and 13

Remove/install

1

Switch off ignition

Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

2

Tilt cab

Notes on tilting the cab

AH60.80-N-0003-01A

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

3

Disconnect ground lead from battery

Notes on battery

AH54.10-P-0001-01A

4

Remove soundproofing on frame above on the right

5

Remove heat shield (5) on turbocharger and engine brake flap fitting

*BA09.40-N-1005-01M

6

Remove tensioning strap (4) on muffler (1) and bracket (6)

Installation: Inspect tensioning strap (4), install new one if necessary.

7

Remove clamp (2) on rear lifting eye (3)

Installation: Inspect clamp (2), install new one if necessary.

8

Remove muffler on engine brake flap fitting (1), push away to the rear and bind up

Clean sealing surfaces.

Installation: Check clamp, replace if necessary.

9

Disconnect electrical lines of circuit 30 (7) at starter (M1)

*BA15.30-N-1002-01K

10

Remove cable tie and disconnect electrical line for circuit 50 (8) on starter (M1)

Installation: Install new cable ties.

*BA15.30-N-1003-01K

11

Remove starter (M1) and bracket (6)

Take out starter (M1) upwards.

*BA15.30-N-1001-01K

12

Inspect starter pinion for wear

In case of wear, replace the starter (M1).

13

Inspect ring gear of flywheel for wear

If worn:

Replace ring gear of flywheel

AR03.30-W-8312C

14

Install in the reverse order

15

Synchronize time between tachograph disk and display

Turbocharger

Number

Designation

Engine
457.9

BA09.40-N-1005-01M

Bolt, heat shield to turbocharger and engine brake flap fitting

Nm

20

Starter

Number

Designation

Engine
457.9

BA15.30-N-1001-01K

Nut, starter to timing case

Nm

80

BA15.30-N-1002-01K

Nut connecting circuit 30 line to starter/solenoid switch

Nm

30

BA15.30-N-1003-01K

Nut connecting line for clamping device 50 to front-end relay

Nm

2.5

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