Remove/install intermediate flange

AR07.13-D-8420A

Remove/install intermediate flange

7.1.10



Removing

1

Remove poly-V belt

AR13.22-D-1202B

2

Remove cylinder head cover

AR01.20-D-5014A

3

Remove vacuum pump

AR43.05-D-1320A

4

Remove injection pump

AR07.13-D-8410A

5

Install retaining lock for crankshaft/starter ring gear

AR03.30-D-5000A

6

Loosen central mounting bolt (8) from injection pump chain sprocket

 The mounting bolt (8) has a left-hand thread

 Do not remove bolt

7

Install and fasten centering device.

AR07.13-D-8420-01A



*601589051400

8

Remove chain tensioner (10)

AR05.10-D-7800A

9

Remove central mounting bolt (8) from injection pump chain sprocket

10

Remove radial shaft sealing ring (11) from intermediate flange.

 Pry out using a large screwdriver. Protect the edges of the bore against being damaged.

AR07.13-D-8420-02A

11

Unscrew mounting bolts (7) from intermediate flange.

12

Remove intermediate flange (1) from the crankcase.

13

Unscrew adjustment screw (6) on crankcase



Installation

14

Install new radial shaft sealing ring (11) into intermediate flange

AR07.13-D-8420-02A



*602589001500

15

Replace sealing ring (3) on the intermediate flange.

16

Insert adjustment screw (6) in the intermediate flange

17

Insert intermediate flange (1) and screw adjustment screw onto crankcase

 The elongated holes should stand in the middle relative to the fastening bores.



*BA07.13-N-1004-01A

18

Insert mounting bolts (7) for intermediate flange and mount square nuts



*BA07.13-N-1003-01A

19

Install chain tensioner (10)

AR05.10-D-7800A

20

Tighten central mounting bolt (8) from injection pump chain sprocket



Replace bolt

*BA07.13-N-1011-01A

21

Remove retaining lock for crankshaft/starter ring gear

AR03.30-D-5000A

22

Remove centering device

23

Install injection pump

AR07.13-D-8410A

24

Install vacuum pump

AR43.05-D-1320A

25

Install cylinder head cover

AR01.20-D-5014A

26

Install poly-V belt

AR13.22-D-1202B

27

Set start of injection with HHT

AR07.13-D-8430A

Number

Designation

Engine 602.980

BA07.13-N-1003-01A

Bolts, intermediate flange to crankcase

Nm

23

BA07.13-N-1004-01A

Start of delivery adjusting device to cylinder crankcase

Nm

10

BA07.13-N-1011-01A

Center bolt (inner Torx), sprocket to shaft intermediate flange

Stage 1

Nm

70

Stage 2

°

90