Power steering pump
Number | Designation | Model | ||
BA46.30-N-1003-01A | High pressure expansion hose to power steering pump | – | Nm | 38 |
VDA pump | Nm | - | ||
VT pump | Nm | - | ||
Pulse generator
Number | Designation | Model | |
BA54.00-N-1003-01A | Bolt, vehicle speed sensor to transmission housing | Nm | 10 |
Refrigerant compressor
Number | Designation | Model | Model | ||
BA83.55-N-1004-01L | Bolt, refrigerant lines to refrigerant compressor | Nm | 22 | 22 | |
Set of stop plugs
129 589 00 91 00
D54.18-1156-11
1 Unfasten grommet (5) on battery box (6).
2 Remove positive line (3) from battery box (6) and expose up to the starter.
D47.25-1119-12
3 Pull out securing clamp (7).
4 Pull clutch line (9) out of central clutch release bearing (8) and close off using suitable stop plugs.
Collect brake fluid which runs out in a suitable container.
5 Mark fuel hoses (10, 11) relative to the fuel lines (12, 13), disconnect and close off using suitable stop plugs.
Collect escaping fuel in a suitable container.
6 Remove lead seal (15).
For vehicles with code (J19) Automatic 1 day / 2 driver tachograph (EU), with code (JD1) EU digital tachograph or with code (JD2) EU digital tachograph with rpm and additional recorder.
Installation: Replace lead seal (15).
7 Remove speed sensor (B6) on transmission (14).
For vehicles without code (J19) Automatic 1 day / 2 driver tachograph (EUC) or without code (JD1) EU digital tachograph or without code (JD2) EU digital tachograph with rpm and additional recorder.
Installation: Observe tightening torques.
8 Remove speed sensor (B6/12) on transmission (14).
For vehicles with code (J19) Automatic 1 day / 2 driver tachograph (EUC), with code (JD1) EU digital tachograph or with code (JD2) EU digital tachograph with rpm and additional recorder.
Installation: Observe tightening torques.
D26.19-1147-03
D01.00-1116-09
9 Disconnect electrical connector (16) and expose wiring harness (17) to O2 sensor.
10 Remove coolant hose (18) from coolant pipe (19).
11 Detach vacuum line (21) at vacuum pump (20).
12 Remove coolant hose (22) on heat exchanger.
13 Remove ground line (23) on longitudinal member (24).
Installation: The connecting point for ground line (23) on the longitudinal member (24) must be free of paint, dirt or corrosion.
D07.16-1317-08
14 Open cable ties (arrows) and expose engine wiring harness (25) in engine compartment.
15 Disconnect electrical connectors (26, 27).
16 Unlock electrical connector (28) and detach from CDI control unit (N3/20).
D46.30-1106-04
17 Remove high pressure expansion hose (29) on the power steering pump (30).
Collect hydraulic oil running out in suitable container. Close openings with suitable stop plug.
Installation: Replace sealing ring. Observe tightening torque of high pressure expansion hose (29).
D01.10-1188-08
18 Open brackets (31), unclip automatic oil lines (32) and fasten to engine with cable tie.
With transmission 722
19 Unscrew bolts (35, 36), remove refrigerant lines (33, 34) from AC compressor (A9) and plug openings with suitable stop plugs.
With code (HH9) Regulated air conditioning (Tempmatic)
Installation: Replace sealing rings. Observe tightening torque for bolts (35, 36).
20 Connect in reverse order.